600kN UTM - Universal Testing Machine TTM-600
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600kN UTM - Universal Testing Machine TTM-600
The 600kN UTM - Universal Testing Machine TTM-600 is a high-capacity universal testing machine designed for comprehensive mechanical testing of metal, non-metal, and composite materials. With a maximum testing capacity of 600 kN, the TTM-600 performs accurate tensile, compression, bending, shearing, peeling, tearing, load, relaxation, and cyclic tests for a wide range of industrial and laboratory applications.
The 600kN universal testing machine automatically determines key mechanical properties and test parameters, including ReH, ReL, Rp0.2, Fm, Rt0.5, Rt0.6, Rt0.65, Rt0.7, Rm, and E. Its advanced measurement and control system supports precise data collection, analysis, and reporting for reliable material characterization.
The TTM-600 is suitable for laboratories, manufacturers, research facilities, quality control departments, and testing centers that require consistent mechanical testing performance. The system supports testing procedures based on ISO, ASTM, DIN, and other internationally recognized standards.
Applications
Metals & Metallurgy Industry
The 600kN UTM - Universal Testing Machine TTM-600 performs tensile, compression, and bending tests on steel, aluminum, alloys, and other metallic materials. It helps assess strength, ductility, deformation, and overall mechanical performance.
Construction & Civil Engineering
The TTM-600 can evaluate the mechanical properties of concrete-related materials, reinforcing steel, composites, and other structural materials. Testing helps verify strength, deformation behavior, durability, and structural performance.
Automotive Industry
The 600kN universal testing machine is suitable for testing metals, plastics, elastomers, and composite materials used in automotive components. Applications include tensile, compression, bending, fatigue-related, and load testing for component performance and reliability.
Aerospace & Defense
The TTM-600 provides high-capacity mechanical testing for advanced composites, lightweight alloys, and structural materials. It supports material evaluation under demanding load conditions where accurate mechanical data is essential.
Plastics & Polymers Industry
The machine performs tensile, tear, peel, and shear tests on polymers, plastic materials, films, and composites. These tests help manufacturers evaluate strength, flexibility, resistance to deformation, and product consistency.
Energy & Power Industry
The 600kN UTM can be used to assess materials for pipelines, turbines, pressure vessels, structural components, and other equipment exposed to demanding mechanical loads. Test results help evaluate material strength and performance.
Research & Academia
Universities, research laboratories, and R&D facilities can use the TTM-600 for comprehensive material characterization and mechanical property analysis. Its broad testing capabilities make it suitable for research involving metals, polymers, composites, and other engineering materials.
Independent Testing & Certification Labs
The 600kN UTM - Universal Testing Machine TTM-600 provides standardized mechanical testing capabilities for independent laboratories and certification facilities. It supports accurate test data generation for quality assessment, compliance documentation, and material certification.
Mechanical Framework and Design
The 600kN UTM - Universal Testing Machine TTM-600 features a robust door-frame structure engineered for stable and precise material testing. The main frame consists of a sturdy base, two fixed beams, a movable crosshead, four columns, and two precision screws, providing reliable structural support during demanding mechanical tests.
The transmission and loading system is powered by an AC servo motor combined with a synchronous cog belt speed reducer. This drive system operates the high-precision ball screws to control the movable crosshead with smooth, accurate, and consistent movement throughout the testing process.
The mechanical design provides high rigidity, excellent stability, precise motion control, low operating noise, and efficient energy use. Its streamlined construction supports reliable performance while meeting applicable environmental requirements for modern testing laboratories and industrial facilities.
Control and Measurement System
The TTM-600 incorporates the DSC-10TT full-digital closed-loop control system for accurate measurement, automated control, and reliable testing performance. A computer-based interface manages the complete testing process while providing real-time test curves, measurement data, and analysis functions.
Following each test, users can enlarge test curves for detailed examination and perform data editing through the integrated figure-processing module. The control and measurement system provides accurate data acquisition and analysis for a wide range of material testing applications while supporting testing procedures based on internationally recognized standards.
Advanced Control and Measurement Features
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Advanced Control Flexibility – The 600kN UTM - Universal Testing Machine TTM-600 provides precise closed-loop control of displacement, deformation, and testing speed. Test speeds and methods can be adjusted in real time to accommodate different material testing requirements and applications.
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Comprehensive Protection System – Multiple software and hardware protection functions help safeguard the testing machine against overload, overcurrent, overpressure, undervoltage, overspeed, and travel-limit conditions, supporting safe and reliable operation.
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High-Resolution Data Processing – Three high-speed 24-bit A/D conversion channels provide an effective resolution of ±1/300,000, supporting accurate and consistent measurement throughout the testing process.
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Reliable Data Transmission – USB and serial communication interfaces provide stable, reliable, and interference-resistant transmission between the testing machine and computer control system.
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Enhanced Signal Capture – Three pulse signal capture channels are provided, including one channel for displacement and two channels for large deformation. Advanced quadruple-frequency technology increases pulse-count accuracy by four times, with a maximum capture frequency of 5 MHz.
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Precision Servo Motor Control – The digital servo motor drive uses PWM output frequencies from 0.01 Hz to 5 MHz, enabling precise motor control and smooth crosshead movement during material testing.
Key Benefits of the DSC-10TT Control and Measurement System
1. DSC-10TT Full-Digital Closed-Loop Control System
The DSC-10TT full-digital closed-loop control system is designed specifically for universal testing machines. It combines advanced servo motor control chips with a multi-channel data acquisition module for synchronized sampling, high-speed processing, and accurate control.
The hardware-based architecture enhances system stability, measurement consistency, and operational reliability during demanding material testing applications.
2. High-Efficiency Professional Control Platform
The DSC-10TT system integrates DSP and MCU technologies to combine high-speed digital signal processing with comprehensive I/O control. Dedicated hardware modules for motor control, including PWM and QEI functions, provide efficient system operation and precise control of the testing process.
3. Parallel Sampling for Improved Measurement Accuracy
A specialized ASIC chip enables synchronized sampling of load cell signals. This hardware-based parallel sampling approach minimizes asynchronous measurement errors between load and deformation signals, supporting accurate and repeatable test results.
4. Advanced Signal Filtering for Precision
The optical encoder position-capture module incorporates a dedicated hardware circuit with a 24-stage filtering system. The filtering function reduces pulse interference and helps prevent counting errors, providing precise position measurement and stable crosshead control.
5. Optimized Control Function Processing
ASIC-based hardware modules handle functions such as data sampling and condition monitoring, reducing the processing workload associated with communication and peripheral operations. This allows the DSC-10TT system to prioritize PID calculations, improving response speed, control accuracy, and closed-loop performance.
The result is a highly integrated hardware-level control architecture designed for stable and precise universal testing machine operation.
DSC-10TT Software and Performance Characteristics
The DSC-10TT software is designed for Windows-based computer systems and provides an intuitive graphical interface for test control, real-time curve display, data analysis, and report generation.
Its modular software architecture provides flexibility for different material testing requirements. Test data is stored and processed through an MS-ACCESS database, with integration support for Microsoft Office applications to simplify data management, analysis, and reporting.
1. User Access Management
The software provides a graded user access system. After login, each operator can access specific testing and management modules according to assigned permissions. The super administrator can manage user privileges and assign appropriate functions to individual operators.
2. Advanced Testing Management
Users can configure testing units and create customized testing programs according to selected testing standards. The system manages the corresponding test procedures and generates reports based on the configured requirements.
Real-time equipment status information is also available, including program control steps and extensometer switching status.
3. Comprehensive Curve Analysis
The software supports multiple test curve formats, including load-deformation and load-time curves, with real-time visualization during testing.
Curves from samples within the same test group can be displayed and compared using different visual identifiers. Users can zoom into selected sections for detailed analysis and mark important feature points automatically or manually. Selected curve information can also be included in printed test reports.
4. Automatic Data Storage and Recovery
Test data is automatically saved during the testing process to help minimize data loss caused by unexpected system interruptions. A fuzzy-search function allows users to quickly locate stored test results based on different search conditions.
Data from multiple test sessions can be combined for comparative analysis, while backup functions help maintain access to important testing records.
5. Flexible Data Management and Software Integration
The DSC-10TT software uses an MS-ACCESS database for efficient test-data management and supports integration with Microsoft Office applications.
Test reports can be saved in WORD and EXCEL formats, while raw testing data can be accessed for additional analysis, research, and material characterization.
6. Automatic Test Result Calculation
When an extensometer is connected, the system can automatically calculate important mechanical parameters, including ReH, ReL, Rp0.2, Fm, Rt0.5, Rt0.6, Rt0.65, Rt0.7, Rm, and E.
Users can configure required calculation parameters according to their testing needs and generate reports containing calculated results and graphical test data.
7. Extensometer Removal Notification
The system can automatically identify the completion of the yield stage and switch data acquisition from deformation measurement to displacement measurement. A notification informs the operator when the deformation measurement stage has been completed, allowing the extensometer to be removed safely.
8. Automatic Crosshead Return
After completion of a test, the movable crosshead can automatically return to its initial position, helping streamline the testing workflow and prepare the 600kN universal testing machine for the next test.
9. Automated Calibration
The control system supports automatic calibration of load and elongation measurements using standard reference values. This function helps maintain measurement accuracy and consistency across testing operations.
10. Dynamic Measuring Range Adjustment
The system provides dynamic measurement-range management to maintain suitable measurement resolution throughout the testing process.
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Modular Design: The system supports various interchangeable testing accessories, making maintenance, configuration changes, and functional expansion more convenient.
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Automatic Range Switching: During testing, the display range automatically adjusts according to the applied test force and deformation level, helping maintain accurate and clear measurement readings.
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Measurement Parameters |
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| Maximum test force | 600 kN / 135,000 lb.f (can add load cells to extend the force range) |
| Accuracy class | 0.5 |
| Measuring range of test force | 0.4%~100%FS (full scale) |
| Indicating error of test force | Within ±0.5% of indicating value |
| Resolution of test force | ±1/300000 of maximum test force, grade unchanged and resolution unchanged in whole process |
| Measuring range of deformation | 0.2%~100%FS |
| Indicating error of deformation | Within ±0.5% of indicating value |
| Resolution of deformation | 1/200000 of maximum deformation, up to 1/300000 |
| Indicating error of displacement | Within ±0.5% of indicating value |
| Resolution of displacement | 0.025μm |
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Control Parameters |
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| Adjustable range of force control rate | 0.005~5%FS/s |
| Control accuracy of force control rate | When rate < 0.05%FS/s, within ±2% of setting value; When rate ≥ 0.05%FS/s, within ±0.5% of setting value. |
| Adjustable range of deformation rate | 0.005~5%FS/s |
| Control accuracy of deformation rate | When rate <0.05%FS/s, within ±2% of setting value; When rate ≥ 0.05%FS/s, within ±0.5% of setting value. |
| Adjustable range of displacement rate | 0.001~250mm/min |
| Control accuracy of displacement rate | When rate < 0.5mm/min, within ±1% of setting value; When rate ≥ 0.5mm/min, within ±0.2% of setting value |
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Other Parameters |
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| Effective testing width | 750mm |
| Effective tension distance | 650mm (include tensile fixture) |
| Crosshead effective travel stroke | 1100mm |
| Main Unit size (length x width x height) | (1140×1580×2980)mm |
| Main Unit Weight | 1500Kg |
| Voltage | 3 phase, 380V, 50Hz, 5kW |
Configuration of 600kN UTM - Universal Testing Machine TTM-600
1. Main Unit – 600kN Door-Frame Structure
The 600kN UTM - Universal Testing Machine TTM-600 is built around a robust door-frame structure designed to provide stable support during high-capacity material testing.
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Machine Frame: TTM series frame – 1 set
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Ball Screws: High-precision, zero-clearance ball screws – 2 pieces
2. Control and Measurement System
The TTM-600 incorporates a comprehensive control and measurement system designed for accurate force, displacement, and deformation measurement during tensile, compression, bending, shearing, and other mechanical tests.
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Servo Motor and Servo Speed Regulation & Control System: 1 set
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Synchronous Belt: 1 set
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Load Cell: 600kN capacity – 1 piece
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Electronic Extensometer: 50 mm gauge length, 10 mm deformation range – 1 piece
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DSC-10TT Full-Digital Closed-Loop Measuring & Control System: 1 set
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Load Measuring System
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Displacement Measuring System
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Deformation Measuring System
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DSC-10TT Software: English version
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Remote Control Unit: 1 piece
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LCD screen for real-time display of equipment status, test force, and displacement
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Magnetic design for convenient and flexible positioning
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PC: 1 piece
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Printer: HP color inkjet printer, A4 – 1 piece
3. Customizable Accessories
The 600kN universal testing machine can be configured with additional testing accessories according to specific material testing requirements.
Hydraulic Wedge Tensile Fixture – 1 Set
Designed for secure gripping of tensile specimens during high-capacity tensile testing.
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Flat Jaw Capacity: 0–40 mm
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V-Jaw Capacity:
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Ø8–Ø16 mm
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Ø16–Ø26 mm
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Ø26–Ø46 mm
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Compression Plates – 1 Set
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Plate Diameter: Ø200 mm
These configurable fixtures allow the 600kN UTM - Universal Testing Machine TTM-600 to support a broad range of tensile and compression testing applications across industrial, research, and quality-control laboratories.
Remote Control Unit
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