200kN UTM - Universal Testing Machine TTM-200
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200kN UTM - Universal Testing Machine TTM-200
The 200kN UTM - Universal Testing Machine TTM-200 is a high-capacity universal testing machine designed for accurate static mechanical property testing and material analysis. With a maximum testing capacity of 200 kN, the TTM-200 is suitable for evaluating the mechanical performance of metal, non-metal, and composite materials across a wide range of applications.
The TTM-200 Universal Testing Machine supports tensile, compression, bending, shearing, peeling, tearing, loading, relaxation, and reciprocating tests. Its versatile testing capabilities make it suitable for laboratories, quality control, research, manufacturing, and material testing applications where reliable mechanical test data is essential.
The 200kN UTM can automatically calculate important mechanical parameters, including ReH, ReL, Rp0.2, Fm, Rt0.5, Rt0.6, Rt0.65, Rt0.7, Rm, and E. This automated data processing helps improve testing efficiency while providing consistent and precise measurement results.
The TTM-200 200kN Universal Testing Machine supports testing and data analysis according to recognized international standards, including ISO, ASTM, DIN, and JIS. This makes it a practical solution for laboratories and testing facilities requiring dependable results for a broad range of material evaluation procedures.
Choose the 200kN UTM - Universal Testing Machine TTM-200 for reliable material testing, precise measurements, versatile test functions, and efficient analysis of mechanical properties.
Applications and Testing Standards
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ASTM E8 – Standard Test Methods for Tension Testing of Metallic Materials.
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ASTM A370 – Standard Test Methods and Definitions for Mechanical Testing of Steel Products.
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ASTM E9-2009 – Standard Test Methods of Compression Testing of Metallic Materials at Room Temperature.
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ISO 376:2004 – Metallic materials — Calibration of force-proving instruments used for the verification of uniaxial testing machines.
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ISO 7500-1:2004 – Metallic materials — Verification of static uniaxial testing machines — Part 1: Tension/compression testing machines — Verification and calibration of the force-measuring system.
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ISO 6892-1:2016 – Metallic materials — Tensile testing — Part 1: Method of test at room temperature.
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ISO 898-1:2009 – Mechanical properties of fasteners made of carbon steel and alloy steel — Part 1: Bolts, screws, and studs with specified property classes.
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ISO 7438:2016 – Metallic materials — Bend test.
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ISO 6935-2:2015 – Steel for the reinforcement of concrete — Part 2: Ribbed bars.
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JJG 475-2008 – Verification Regulation of Electronic Universal Testing Machine.
Dimensions
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Mark
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D
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E
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Value (mm)
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2430
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1032
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898
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447.5
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600
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470
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545
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1481
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250
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DSC-10TT Full Digital Closed-Loop Control System
The DSC-10TT Full Digital Closed-Loop Control System is designed to provide precise, stable, and responsive control for the 200kN UTM - Universal Testing Machine TTM-200. It integrates advanced servo motor control chips with a multi-channel data acquisition module for high-speed sampling and reliable system control.
The hardware-based architecture enhances operational stability and reliability while supporting closed-loop control of displacement, deformation, and testing speed. Users can adjust testing speeds and methods according to specific material testing requirements, making the system suitable for a wide range of testing applications.
High-Efficiency Professional Control Platform
The DSC-10TT combines DSP and MCU technologies to deliver fast calculations and precise control performance. This integrated architecture provides efficient operation compared with single-DSP or 32-bit single-chip control systems.
Built-in motor control functions, including PWM and QEI, support stable and secure operation of the universal testing machine. USB and serial communication interfaces provide reliable data transmission with strong resistance to electrical interference, helping maintain consistent communication between the control system and testing equipment.
Hardware Filtering for Position Pulse Signals
The precision optical encoder position capture module incorporates a dedicated hardware filtering system with a 24-level filter. This feature helps eliminate incorrect pulse counting caused by signal interference, providing accurate and stable position feedback.
Reliable position pulse detection supports precise crosshead movement and displacement measurement during material testing.
Advanced Sampling and Signal Processing
The DSC-10TT uses a dedicated ASIC chip for synchronous sampling of load cell signals. Synchronized signal acquisition helps eliminate asynchronous sampling issues and improves measurement accuracy.
The system includes three high-speed 24-bit A/D conversion channels with a resolution of ±1/300,000 for consistent measurement performance. It also provides three pulse-signal capture channels with quadruple-frequency technology to enhance position signal resolution. The maximum pulse capture frequency reaches 5 MHz, supporting high-speed and precise measurement.
Comprehensive Multi-Layer Safety Protection
The TTM-200 Universal Testing Machine incorporates multiple software and hardware protection functions to support safe and reliable operation. The protection system monitors conditions such as:
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Overload
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Over-current
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Overpressure
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Under-voltage
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Over-speed
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Other abnormal operating conditions
These integrated protection functions help safeguard the testing machine and its control system during operation, providing added reliability for demanding material testing applications.
Advanced Servo Motor Control
The DSC-10TT control system provides a dedicated digital drive signal for the servo motor. With a maximum PWM output frequency of 5 MHz and a minimum frequency of 0.01 Hz, the system supports precise adjustment of motor operation and testing parameters.
This enables accurate control of crosshead movement and testing speed for tensile, compression, bending, shearing, and other mechanical tests.
Performance Characteristics of the DSC-10TT Control System
User Authority Management
The DSC-10TT software includes user authority management for controlled access to system functions. After login, available modules are activated according to the assigned user permissions.
The super administrator can manage user access and assign specific software modules and functions to individual operators, helping maintain organized testing workflows.
Versatile Testing Management
Testing units can be customized and test programs can be configured according to applicable testing standards. The system supports test execution, real-time display of testing conditions and equipment status, and automatic generation of test reports based on configured requirements.
This flexible testing management system helps laboratories perform different material testing procedures using the 200kN UTM.
Automatic Data Storage and Retrieval
Test data is automatically stored by the software to help prevent accidental data loss. The system provides fuzzy-search functionality for quickly locating stored test records.
Users can redisplay previous test results, compare data from different testing periods, and create backups for improved data accessibility and record management.
Advanced Curve Analysis
The DSC-10TT software provides real-time display and comparison of different testing curves, including load-deformation and load-time curves.
Users can perform detailed curve analysis, identify and label important feature points, and include labeled curves in test reports. These functions provide a clear way to evaluate material behavior throughout the testing process.
MS Access Database and Software Expandability
The DSC-10TT software uses an MS Access database for test data management and supports integration with Microsoft Office applications.
Test reports can be saved in Word or Excel formats, while authorized users can access original testing data through the database. The software architecture also supports future functional expansion based on testing requirements.
Automatic Return and Calibration
After testing, the moving crosshead can automatically return to its initial testing position. The system also supports automatic calibration of load and elongation according to the selected testing standard and configured test requirements.
These automated functions help simplify routine operation and improve testing efficiency.
Automatic Calculation and Extensometer Functionality
The DSC-10TT automatically calculates key material testing parameters, including ReH, ReL, Rp0.2, Fm, Rt0.5, Rt0.6, Rt0.65, Rt0.7, Rm, and E.
When an extensometer is connected, the system can collect deformation data during the applicable testing stage. After the yield point is reached, the system switches from deformation measurement to displacement measurement and alerts the operator to remove the extensometer when required.
This automated measurement process helps improve testing consistency while reducing manual calculations.
Full-Range Measurement Mode
The DSC-10TT provides a full-range measurement mode without classification, supporting flexible measurement across the machine's testing capacity.
Its modular design allows accessories to be exchanged efficiently, while modular electrical hardware simplifies system expansion, maintenance, and functional upgrades. The automatic range-switching function adjusts the measurement range according to the applied test force and deformation, helping maintain accurate measurements throughout the testing process.
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MEASUREMENT PARAMETERS
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Maximum test force
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200kN / 45,000 lb.f
(can add load cell to extend the force range) |
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Accuracy class
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0.5
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Measuring range of test force
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0.2%～100%FS (full scale)
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Indicating error of test force
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Within ±0.5% of indicating value
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Resolution of test force
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±1/300000 of maximum test force, grade unchanged and resolution unchanged in whole process
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Measuring range of deformation
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0.2%～100%FS
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Indicating error of deformation
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Within ±0.5% of indicating value
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Resolution of deformation
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1/300000 of maximum deformation
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Indicating error of displacement
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Within ±0.5% of indicating value
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Resolution of displacement
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0.025μm
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CONTROL PARAMETERS
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Adjustable range of force control rate
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0.005～5%FS/s
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Control accuracy of force control rate
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When rate is less than 0.05%FS/s, within ±2% of setting value; When rate is no less than 0.05%FS/s, within ±0.5% of setting value.
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Adjustable range of deformation rate
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0.005～5%FS/s
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Control accuracy of deformation rate
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When rate is less than 0.05%FS/s, within ±2% of setting value; When rate is no less than 0.05%FS/s, within ±0.5% of setting value
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Adjustable range of displacement rate
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0.001～500mm/min
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Control accuracy of displacement rate
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When rate < 0.5mm/min, within ±1% of setting value; When rate ≥ 0.5mm/min, within ±0.2% of setting value.
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OTHER PARAMETERS
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Effective testing width
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600mm
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Effective distance of tensile area
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420mm (including wedge tensile fixture and can be custom-made according to user’s requirements)
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Distance of crosshead
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1000mm
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Load Frame Size (length x width x height)
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(1070×920×2550)mm
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Load Frame Weight
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1500Kg / 3307 lb.f
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Voltage
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380V, 50Hz, 5kW
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Machine Configurations
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LOADFRAME: 200KN STRUCTURE
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Frame of machine:
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TTM series frame
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One set
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Ball screws
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High-precision and zero clearance
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Two pieces
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CONTROL SYSTEM AND MEASURING SYSTEM
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Servo motor, servo speed regulation and control system
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One set
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Synchronous belt
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One set
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Load Cell:
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200kN Load Cell
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One piece
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Electronic extensometer:
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Gauge length: 50mm
Deformation: 10mm |
One piece
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DSC-10TT Full Digital Closed Loop Measuring and Control System:
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- Load Measuring System
- Displacement Measuring System - Deformation Measuring System |
One set
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DSC-10TT English Software
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One set
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Remote Control Unit:
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With LCD screen, real-time display of equipment running status, testing force, and displacement, magnetic, can be adsorbed at any position of the frame
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One piece
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PC
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Lenovo
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One piece
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Printer:
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HP Color Ink-Jet A4
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One piece
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MANUAL GRIPS ( Can be customized according to customer’s requirements)
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Tensile Wedge Grips:
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Jaw Size: flat 0-10mm, 10-20mm, 20-30mm;
V Ф8-Ф16mm, Ф16-Ф26mm, Ф26-Ф36mm) |
One set each size
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Compression Plates:
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Dia. of plate Ф150mm
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One set
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