30kN UTM - Universal Testing Machine TTM-30
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30kN UTM - Universal Testing Machine TTM-30
The 30kN UTM - Universal Testing Machine TTM-30 is designed for precise evaluation of the static mechanical properties of metal, non-metal, and composite materials. This versatile 30kN universal testing machine performs tensile, compression, bending, shearing, peeling, tearing, loading, relaxation, and reciprocating tests for comprehensive material analysis.
The system automatically calculates important mechanical parameters, including ReH, ReL, Rp0.2, Fm, Rt0.5, Rt0.6, Rt0.65, Rt0.7, Rm, and E. The TTM-30 universal testing machine supports accurate test data collection and reporting in accordance with ISO, ASTM, and DIN standards, making it suitable for material testing, quality control, research, and laboratory applications.
Applications
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Calibration of Load Measurement Systems for Uniaxial Testing Machines
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Verification and Calibration of Force Measurement Systems for Tension and Compression Testing Machines
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Tensile Testing of Metallic Materials at Room Temperature
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Determination of Tensile Properties of Plastics
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Test Methods for Ceramic Tile Adhesives
Mechanical Framework and Design
The 30kN UTM - Universal Testing Machine TTM-30 features a robust door-frame structure engineered for stability, precision, and reliable material testing. The main frame consists of a reinforced base, two fixed beams, a movable crosshead, four guide columns, and two high-precision ball screws.
The transmission and loading system is powered by an AC servo motor with a synchronous cog belt speed reducer. This drive system transfers motion to the precision ball screws, enabling smooth and controlled crosshead movement for accurate force application during tensile, compression, bending, and other material tests.
Key Design Features
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Sleek and Durable Construction – Built for dependable operation in demanding laboratory and testing environments.
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High Stability and Rigidity – The rigid frame structure helps minimize vibration and maintain consistent test conditions.
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Precise Control and Efficient Operation – The servo-driven system provides accurate crosshead movement and responsive test control.
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Low-Noise Performance – Optimized mechanical transmission supports quieter operation during testing.
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Energy-Efficient and Eco-Friendly Design – Efficient drive components help reduce energy consumption during routine testing.
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| Value (mm) | 1822 | 790 | 594 | 248 | 576 | 440 | 1237 | 410 | 190 |
Control and Measurement System
The 30kN UTM - Universal Testing Machine TTM-30 is equipped with the DSC-10TT full-digital closed-loop control system for precise test control, force measurement, and data acquisition. A connected computer manages the testing process while providing a real-time display of testing curves, force values, displacement data, and other key test results.
Following each test, the built-in graphical processing module allows users to enlarge testing curves, review test results, and edit collected data for detailed analysis and reporting. The digital control architecture provides responsive operation, accurate measurement, and reliable performance for demanding universal testing machine applications.
Key Control and Measurement Features
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Advanced Closed-Loop Control – Provides precise control over displacement, deformation, and test speed. Users can adjust testing speeds and methods as needed for flexible material testing applications.
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Multi-Layer Safety Protection – Integrated software and hardware protection helps safeguard the system against overload, overcurrent, overpressure, undervoltage, overspeed, and travel-limit conditions for safe and reliable operation.
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High-Resolution Data Processing – Three high-speed 24-bit A/D conversion channels provide an effective resolution of ±1/300,000, supporting consistent measurement accuracy throughout the testing process.
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Reliable Data Transmission – USB and serial communication interfaces provide stable, interference-resistant transmission of test data between the control system and computer.
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Advanced Signal Processing – Three pulse signal capture channels with quadruple-frequency technology enhance signal resolution and support a maximum capture frequency of 5 MHz for precise motion and measurement feedback.
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Precision Digital Drive – The servo motor digital drive uses a PWM output frequency range from 0.01 Hz to 5 MHz, enabling accurate motor control and responsive crosshead movement during testing.
Key Benefits of the Control and Measurement System
1. Advanced Full-Digital Closed-Loop Control
The DSC-10TT full-digital closed-loop control system is engineered specifically for universal testing machines and integrates advanced servo motor control technology with a multi-channel data processing module. High-speed synchronized sampling enables precise force, displacement, deformation, and speed control. The hardware-focused architecture improves system stability, response, and long-term reliability.
2. High-Performance DSP + MCU Architecture
The DSC-10TT control platform combines a Digital Signal Processor (DSP) with a Microcontroller Unit (MCU) to deliver fast computation and flexible input/output control. This architecture provides strong processing performance compared with standalone DSP systems or conventional 32-bit microcontrollers. Integrated hardware functions, including PWM and QEI modules, support stable and responsive machine operation.
3. Synchronous Hardware-Based Data Sampling
A dedicated ASIC chip provides synchronous sampling of load cell signals, reducing errors associated with asynchronous load and deformation measurements. This hardware-based sampling approach improves measurement consistency and supports accurate, reliable test data throughout the testing process.
4. Advanced Position Pulse Signal Filtering
The optical encoder position capture module incorporates a 24-stage digital filter designed to reduce incorrect readings caused by signal interference. This improves position measurement accuracy and helps maintain stable pulse signal acquisition during crosshead movement.
5. Optimized Real-Time Control Processing
Specialized ASIC hardware handles sampling, condition monitoring, and communication tasks, allowing the DSC-10TT processor to focus on real-time PID control calculations. This architecture improves response speed and enables precise closed-loop control of the universal testing machine.
Performance Characteristics of DSC-10TT
Windows-Based Testing Software
The DSC-10TT software provides a Windows-based graphical user interface with real-time testing curve display and data processing. Its modular interface simplifies test setup, monitoring, analysis, and reporting. Test data is stored and managed through an MS-ACCESS database, supporting integration with Microsoft Office for efficient data processing and report generation.
User Authority and Access Management
The system provides multi-level user authority management, allowing access to specific functions according to assigned permissions. The super administrator has full system control and can manage user accounts, permissions, and available operation modules.
Comprehensive Test Program Management
The testing management system allows users to define testing units and configure test programs based on applicable testing standards. After a test program is selected, the system automatically follows the defined procedures and generates test reports according to the selected requirements. Real-time information can include equipment status, test steps, and extensometer switching.
Real-Time Curve Display and Analysis
The curve analysis function supports multiple curve types, including load-deformation and load-time curves. One or multiple curves can be displayed simultaneously with visual differentiation for easy comparison. Users can navigate across curve data, zoom into specific sections, and analyze key regions in detail.
Feature points can be labeled automatically or manually, allowing users to identify important portions of the testing curve. Selected curves and marked feature points can also be included in printed test reports.
Automatic Test Data Storage and Retrieval
Test data is automatically stored in the database to help prevent data loss caused by unexpected system interruptions. The fuzzy query function enables users to quickly locate test results based on multiple search conditions. Retrieved data can be redisplayed, compared, and analyzed across different test programs, testing periods, and batches.
The built-in data backup function helps preserve previously stored test records for future review and analysis.
Microsoft Office Integration
The DSC-10TT software uses an MS-ACCESS database for test data management and supports integration with Microsoft Office. Test reports can be saved in Microsoft Word or Excel formats, while authorized users can access raw database data for detailed material research, measurement analysis, and further data processing.
Automatic Test Result Calculation
The control system can automatically calculate key material testing parameters when used with an extensometer, including ReH, ReL, Rp0.2, Fm, Rt0.5, Rt0.6, Rt0.65, Rt0.7, Rm, and E. Test parameters can be configured according to specific testing requirements, and calculated results can be presented alongside corresponding test curves and graphics in printed reports.
Post-Yield Extensometer Removal
The system supports automatic extensometer switching after yield. Once the specified sample condition is reached, data collection can switch from deformation measurement to displacement measurement. A system notification informs the operator when deformation measurement is complete and the extensometer can be removed.
Automatic Crosshead Return
The automatic return function allows the moving crosshead to return to its initial testing position after the test sequence is completed. This helps streamline testing workflows and prepares the machine for the next specimen.
Automatic Calibration
The system supports automatic calibration of load and elongation measurements based on the calibration parameters entered according to the applicable testing requirements. This simplifies routine calibration procedures and supports consistent measurement performance.
Full-Range Measurement and Modular Architecture
The DSC-10TT operates with a full-range, classification-free measurement system, providing consistent measurement across the available testing range. Its modular hardware architecture facilitates accessory replacement, system expansion, functional upgrades, and maintenance.
Automatic Curve Scaling
During testing, the automatic curve switching function dynamically adjusts the displayed curve according to the measured test force and deformation. This keeps the testing curve clearly visible and properly scaled throughout the test, supporting easier real-time monitoring and analysis.
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Measurement Parameters |
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| Maximum test force | 30kN / 6744.27 lb.f(can add load cells to extend the force range) |
| Accuracy class | 0.5 |
| Measuring range of test force | 0.2%~100%FS (full scale) |
| Indicating error of test force | Within ±0.5% of indicating value |
| Resolution of test force | ±1/300000 of maximum test force, grade unchanged and resolution unchanged in whole process |
| Measuring range of deformation | 0.2%~100%FS |
| Indicating error of deformation | Within ±0.5% of indicating value |
| Resolution of deformation | 1/300000 of maximum deformation |
| Indicating error of displacement | Within ±0.5% of indicating value |
| Resolution of displacement | 0.025µm |
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Control Parameters |
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| Adjustable range of force control rate | 0.005～5%FS/s |
| Control accuracy of force control rate | When rate is less than 0.05%FS/s, within ±2% of setting value; When rate is no less than 0.05%FS/s, within ±0.5% of setting value. |
| Adjustable range of deformation rate | 0.005～5%FS/s |
| Control accuracy of deformation rate | When rate is less than 0.05%FS/s, within ±2% of setting value; When rate is no less than 0.05%FS/s, within ±0.5% of setting value. |
| Adjustable range of displacement rate | 0.001～500mm/min |
| Control accuracy of displacement rate | When rate < 0.5mm/min, within ±1% of setting value; When rate ≥ 0.5mm/min, within ±0.2% of setting value |
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Other Parameters |
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| Effective testing width | 440mm |
| Effective distance of tension | 610mm (including wedge tensile fixture and can be custom-made according to user’s requirements) |
| Removable distance of beam | 970mm |
| Size of Main Unit (length x width x height) | (820 × 620 × 1880) mm |
| Weight of Main Unit | 350Kg |
| Voltage | 220V, 50Hz, 0.75kW (110V is also available) |
Configuration
1. Main Frame: 30kN Door-Frame Structure
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Machine Frame: TTM series reinforced testing frame – 1 set
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Ball Screws: High-precision, zero-clearance ball screws – 2 pieces
2. Control and Measurement System
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Servo Drive System: Servo motor with servo speed regulation and control system – 1 set
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Synchronous Belt: Precision synchronous belt transmission system – 1 set
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Load Cell: 30kN high-precision load cell – 1 piece
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DSC-10TT Full-Digital Closed-Loop Measurement and Control System – 1 set
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Load Measurement System
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Displacement Measurement System
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Deformation Measurement System
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DSC-10TT Testing Software: English-language version
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Remote Control Unit: Equipped with an LCD screen for real-time display of equipment status, testing force, and displacement. The magnetic base allows flexible positioning on the machine frame – 1 piece
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PC: Lenovo computer – 1 piece
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Printer: HP A4 color inkjet printer – 1 piece
3. Grips and Fixtures
Grips can be customized according to customer testing requirements.
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Wedge Tensile Grips: Jaw capacity: flat specimens 0–7 mm; V-groove specimens Φ4–Φ9 mm – 1 set per size
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Compression Plates: Plate diameter Φ100 mm – 1 set
Remote Control Unit
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