10kN UTM - Universal Testing Machine TTM-10
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10kN UTM - Universal Testing Machine TTM-10
The 10kN UTM - Universal Testing Machine TTM-10 is designed for precise analysis and evaluation of the static mechanical properties of metal, non-metal, and composite materials. This versatile universal testing machine supports tensile, compression, bending, shearing, peeling, tearing, loading, relaxation, and reciprocating tests, making it suitable for comprehensive material performance evaluation.
The system automatically calculates key mechanical parameters, including ReH, ReL, Rp0.2, Fm, Rt0.5, Rt0.6, Rt0.65, Rt0.7, Rm, and E. The 10kN universal testing machine performs controlled testing, data analysis, and test reporting in accordance with ISO, ASTM, and DIN standards.
Applications
The 10kN UTM - Universal Testing Machine TTM-10 supports a wide range of standardized testing applications, including:
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Calibration of load measurement instruments for uniaxial testing machines
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Verification and calibration of force-measuring systems for tension and compression testing machines
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Tensile testing of metallic materials at room temperature
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Determination of tensile properties of plastics
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Testing methods for ceramic tile adhesives and grouts
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180° peel testing of flexible-to-rigid bonded assemblies
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Shear impact strength testing of adhesive bonds
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Tensile stress-strain testing of vulcanized and thermoplastic rubber
With precise force measurement and controlled test operation, the 10kN universal testing machine delivers consistent and reliable results for material characterization, quality control, and product evaluation while supporting testing requirements aligned with international industry standards.
Mechanical Framework and Design
The 10kN UTM - Universal Testing Machine TTM-10 features a robust mechanical framework consisting of a sturdy base, two fixed beams, a movable crosshead, four columns, and two precision screws. This door-frame-style structure provides excellent rigidity and stability during material testing.
The transmission and loading system combines an AC servo motor with a synchronous cog-belt speed reducer to drive a high-precision ball screw. This configuration enables smooth, controlled crosshead movement and accurate force application throughout tensile, compression, bending, shearing, and other mechanical tests.
Designed for reliable laboratory operation, the 10kN universal testing machine delivers high structural rigidity, precise motion control, efficient performance, low operating noise, and energy-conscious operation. Its stable mechanical design supports consistent testing results across a wide range of material evaluation applications.
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| Value (mm) | 1555 | 690 | 471 | 855 | 150 | 400 | 200 | 150 | 185.5 | 1240 |
Control and Measurement System
The 10kN UTM - Universal Testing Machine TTM-10 is equipped with the advanced DSC-10TT full-digital closed-loop control system, providing precise control, measurement, and monitoring throughout the testing process. A connected computer manages test operation while displaying test curves dynamically and processing measurement data in real time.
Following each test, users can enlarge test curves for detailed analysis and re-evaluation. The integrated figure processing module also allows test data and graphical results to be reviewed and edited efficiently, supporting accurate interpretation of material performance.
The 10kN universal testing machine combines precise digital control, real-time data processing, and comprehensive test analysis to deliver consistent performance for laboratory testing and quality control applications in accordance with international testing standards.
Control and Measurement System Features
The 10kN UTM - Universal Testing Machine TTM-10 uses the DSC-10TT full-digital closed-loop control system to provide accurate force, displacement, deformation, and speed control throughout the testing process.
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Precise Closed-Loop Control: Provides accurate control of displacement, deformation, and testing speed. Test methods and speeds can be adjusted in real time for flexible testing conditions.
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Multi-Layer Safety Protection: Integrated software and hardware safeguards protect the system against overload, over-current, overpressure, under-voltage, overspeed, and other operating risks.
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High-Resolution Data Acquisition: Three high-speed 24-bit A/D conversion channels provide an effective resolution of ±1/300,000, supporting consistent measurement accuracy throughout the test.
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Reliable Data Communication: USB and serial communication interfaces provide stable data transmission with strong resistance to electrical interference.
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High-Speed Pulse Signal Capture: Three pulse signal capture channels are provided, including one displacement channel and two large-deformation channels. Quadruple frequency technology increases pulse resolution by four times, with a maximum capture frequency of 5 MHz.
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Digital Servo Motor Drive: The servo motor digital drive uses PWM output with a frequency range from 0.01 Hz to 5 MHz, enabling precise motor and crosshead control.
Key Benefits of the DSC-10TT Control and Measurement System
1. DSC-10TT Full-Digital Closed-Loop Control System
The DSC-10TT is a full-digital control system developed specifically for universal testing machines. It integrates advanced servo motor control technology with multi-channel data acquisition and processing to provide synchronized sampling, high-speed operation, and precise motion control. Its hardware-focused architecture contributes to stable and reliable system performance.
2. High-Efficiency Professional Control Platform
The DSC-10TT combines a DSP (Digital Signal Processor) with an MCU (Microcontroller Unit). This architecture combines the high-speed computational capability of the DSP with the extensive I/O control functions of the MCU. Integrated motor control functions, including PWM and QEI, allow critical operations to be handled at the hardware level for improved response, safety, and stability.
3. Parallel Sampling for Synchronized Data Acquisition
A dedicated ASIC chip provides real-time, synchronized sampling of load cell signals. Parallel data acquisition helps eliminate measurement inconsistencies associated with sequential sampling, supporting accurate correlation between force and deformation during material testing.
4. Hardware-Based Signal Filtering
The optical encoder module incorporates a 24-level hardware filtering system to refine sampling pulse signals and reduce errors caused by signal interference. This improves displacement measurement and enhances the stability and reliability of the pulse capture system.
5. Low-Level Hardware Control for Rapid Response
ASIC-based hardware manages critical functions such as signal sampling and condition monitoring, allowing the DSC-TT control system to focus on precise PID (Proportional-Integral-Derivative) calculations. Performing control calculations and output at the hardware level improves response speed and supports accurate closed-loop operation.
DSC-10TT Software Performance and Features
The DSC-10TT software provides a Windows-based graphical interface with real-time test curve display, data processing, and intuitive operation. Its modular architecture simplifies system operation, while an MS-ACCESS database provides organized data storage and compatibility with Microsoft Office applications.
1. User Authorization Management
The software provides role-based access control, allowing different users to receive specific operational permissions. A super administrator can manage user accounts, assign roles, and control access to individual software modules.
2. Advanced Testing Management
Users can configure testing parameters according to specific application requirements and create customized test programs based on applicable standards. The system executes tests according to the selected method and generates corresponding test reports. Equipment status, testing procedures, and extensometer operation can also be monitored through the software interface.
3. Comprehensive Test Curve Analysis
The system supports multiple curve types, including load-deformation and load-time curves, with real-time display during testing. Curves from the same sample group can be compared for performance evaluation. Users can zoom into specific sections, identify key points, and select characteristic points automatically or manually. Annotated curves can also be included in test reports.
4. Secure Test Data Storage and Retrieval
Test data is automatically stored to help prevent data loss caused by unexpected interruptions. A flexible search function allows users to locate records using multiple criteria. Data from different testing sessions can be reopened and compared for further analysis, while built-in backup functions help protect important test information.
5. MS-ACCESS Database and Office Integration
The DSC-10TT software uses an MS-ACCESS database for test data management and supports integration with Microsoft Office. Test reports can be exported in Word or Excel formats, while raw test data can be accessed for additional material research, evaluation, and analysis.
6. Automated Test Result Calculation
When an extensometer is used, the system can automatically calculate key material parameters, including ReH, ReL, Rp0.2, Fm, Rt0.5, Rt0.6, Rt0.65, Rt0.7, Rm, and E. Users can customize calculation parameters according to testing requirements. Test results and corresponding graphical data can be reviewed and printed.
7. Automatic Extensometer Switching After Yield
The DSC-10TT software can automatically identify the completion of the yield stage and switch measurement from deformation to displacement. A notification informs the operator when the extensometer can be removed, helping protect the instrument during continued testing.
8. Automatic Crosshead Return
After a test is completed, the moving crosshead automatically returns to its initial testing position, simplifying the workflow and preparing the 10kN universal testing machine for the next test.
9. Automatic Calibration
The system supports automatic calibration of load and elongation measurements using standard reference inputs, helping maintain measurement accuracy and repeatability.
10. Flexible Measurement Range and Modular Architecture
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Full-Range Measurement: Provides measurement across the complete operating range without requiring separate classification ranges.
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Modular Design: Allows accessories to be exchanged easily and provides options for hardware expansion, simplifying maintenance and future system upgrades.
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Automatic Range Switching: Dynamically adjusts the displayed measurement range and test curves according to changes in force and deformation during testing.
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Measurement Parameters |
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| Maximum test force | 10kN / 2248.09 lb.f (can add load cells to extend the force range) |
| Accuracy class | 0.5 |
| Measuring range of test force | 0.2%~100%FS (full scale) |
| Indicating error of test force | Within ±0.5% of indicating value |
| Resolution of test force | ±1/300000 of maximum test force, grade unchanged and resolution unchanged in whole process |
| Measuring range of deformation | 0.2%~100%FS |
| Indicating error of deformation | Within ±0.5% of indicating value |
| Resolution of deformation | 1/300000 of maximum deformation |
| Indicating error of displacement | Within ±0.5% of indicating value |
| Resolution of displacement | 0.025µm |
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Control Parameters |
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| Adjustable range of force control rate | 0.005～5%FS/s |
| Control accuracy of force control rate | When rate is less than 0.05%FS/s, within ±2% of setting value; When rate is no less than 0.05%FS/s, within ±0.5% of setting value. |
| Adjustable range of deformation rate | 0.005～5%FS/s |
| Control accuracy of deformation rate | When rate is less than 0.05%FS/s, within ±2% of setting value; When rate is no less than 0.05%FS/s, within ±0.5% of setting value. |
| Adjustable range of displacement rate | 0.001～500mm/min |
| Control accuracy of displacement rate | When rate < 0.5mm/min, within ±1% of setting value; When rate ≥ 0.5mm/min, within ±0.2% of setting value |
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Other Parameters |
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| Effective testing width | 400mm |
| Effective distance of tension | 700mm (including wedge tensile fixture and can be custom-made according to user’s requirements) |
| Removable distance of crosshead | 970mm |
| Size of Main Unit (length x width x height) | (715 × 500 × 1680) mm |
| Weight of Main Unit | 230Kg |
| Voltage | 220V, 50Hz, 0.5kW (110V is also available) |
Configuration
1. Main Unit: 10kN Door-Frame Structure
The 10kN UTM - Universal Testing Machine TTM-10 features a rigid door-frame structure designed to provide stable and reliable performance during material testing.
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Machine Frame: TTM Series frame — 1 set
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Ball Screws: High-precision, zero-clearance ball screws — 2 pieces
2. Control and Measurement System
The 10kN universal testing machine is equipped with a precision servo drive, digital closed-loop control system, and comprehensive measurement components for accurate test operation and data acquisition.
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Servo System: Servo motor with speed regulation and control — 1 set
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Synchronous Belt: 1 set
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Load Cell: 10kN high-precision load cell — 1 piece
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DSC-10TT Full-Digital Closed-Loop Control System: 1 set
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Load measurement system
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Displacement measurement system
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Deformation measurement system
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DSC-10TT Software: English version
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Remote Control Unit: LCD display providing real-time information on equipment status, testing force, and displacement. A magnetic base allows flexible positioning on the machine frame — 1 piece
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PC: Lenovo — 1 piece
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Printer: HP Color Inkjet, A4 — 1 piece
3. Grips and Fixtures
The grips and fixtures can be customized according to specific customer testing requirements and material types.
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Wedge Tensile Grips: Jaw capacity: Flat 0–7 mm; V-Type Ø4–Ø9 mm — 1 set
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Compression Plates: Plate diameter Ø100 mm — 1 set
Remote Control Unit
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