{"product_id":"lithium-ion-battery-recycling-system","title":"Lithium-ion Battery Recycling System","description":"\u003ch2\u003e\u003cspan\u003eLithium-ion Battery Recycling System – ToronLi-ion™\u003c\/span\u003e\u003c\/h2\u003e\n\u003cp\u003e\u003cspan\u003eThe ToronLi-ion™ lithium-ion battery recycling system recovers black mass, copper granules, aluminum granules, separator film, and casing material from used battery cells, modules, and electrode manufacturing scrap. Its integrated process combines physical crushing, thermal treatment, multi-stage screening, air classification, and gravity separation under centralized control. Processing capacities range from 500 to 2,000 kg\/h, with annual line capacities configurable from 500 to 20,000 tons. Each processing stage produces a separated material fraction suitable for commercial sale.\u003c\/span\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cspan\u003eSafely processing charged cells is one of the primary challenges in lithium-ion battery recycling. The initial crushing stage takes place inside a sealed four-shaft chamber designed for nitrogen filling. This creates an oxygen-deficient environment around the cutting area to reduce the conditions required for ignition. Multiple safety measures protect the charged-battery crushing process, while the low-speed, high-torque drive maintains controlled cell deformation. As a result, batteries can enter the processing line without requiring a separate preliminary discharge operation.\u003c\/span\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cspan\u003eThe modular design allows individual processing stages to operate independently while remaining integrated into the complete production sequence. Facilities can initially install the crushing and sorting sections, then expand their capabilities with pyrolysis, aluminum granule refining, black powder carbonization, or separator washing as processing requirements increase. A PLC-based central control system manages the connected modules and provides communication interfaces for integration with plant-level DCS systems. Independent module access also simplifies inspection and maintenance.\u003c\/span\u003e\u003c\/p\u003e\n\u003ch2\u003e\u003cspan\u003eLithium-ion Battery Recycling System – ToronLi-ion™ Applications\u003c\/span\u003e\u003c\/h2\u003e\n\u003cp\u003e\u003cspan\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0710\/5291\/9023\/files\/22-1174802783.webp?v=1793386677\" alt=\"Lithium-ion Battery Recycling System\"\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cspan\u003eThe ToronLi-ion™ recycling system supports both dedicated battery recyclers supplying black mass to refining facilities and battery manufacturers recovering materials from their own production waste.\u003c\/span\u003e\u003c\/p\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003e\u003cspan\u003eElectric Vehicle Battery Recycling\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e: Processes end-of-life traction battery packs, modules, and cells into separated metal and black mass fractions for subsequent refining.\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003e\u003cspan\u003eBlack Mass Production for Refiners\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e: Provides hydrometallurgical and pyrometallurgical processing facilities with screened cathode and anode powders featuring consistent particle sizes.\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003e\u003cspan\u003eConsumer Electronics Battery Recovery\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e: Processes lithium-ion cells from mobile phones, laptops, and portable electronic devices collected through mixed recycling streams.\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003e\u003cspan\u003eBattery Manufacturing Scrap\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e: Recovers valuable materials from positive and negative electrode sheets, laminates, and nonconforming production output generated by gigafactory operations.\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003e\u003cspan\u003eElectrode Pole Piece Processing\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e: Removes coating materials from copper and aluminum foil, allowing both metals to be recovered as clean granules for commercial use.\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003e\u003cspan\u003eLFP Battery Recycling\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e: Processes lithium iron phosphate batteries, recovering both separated powder and current collector foils as valuable material streams.\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003e\u003cspan\u003eEnergy Storage System Decommissioning\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e: Handles retired grid-scale and commercial energy storage batteries that have reached the end of their service life.\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003e\u003cspan\u003eCopper and Aluminum Recovery\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e: Produces separated metal granules through integrated air classification and specific gravity sorting processes.\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003e\u003cspan\u003eSeparator Film Recovery\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e: Preserves and recovers diaphragm material when the drying stage operates below the film damage threshold.\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003e\u003cspan\u003eAutomotive Dismantling Operations\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e: Expands existing vehicle and component recovery operations with dedicated lithium-ion battery processing capabilities.\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003e\u003cspan\u003eHazardous and Industrial Waste Contractors\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e: Enables contractors to process lithium batteries within their own facilities instead of transporting cells to external processing providers.\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003e\u003cspan\u003eCathode Material Producers\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e: Supports closed-loop material recovery by processing internal production scrap and returning recovered powder to the material supply chain.\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003e\u003cspan\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0710\/5291\/9023\/files\/23-1314798190.webp?v=1793386676\" alt=\"Lithium-ion Battery Recycling System\"\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cspan\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0710\/5291\/9023\/files\/24-2022369292.webp?v=1793386670\" alt=\"Lithium-ion Battery Recycling System\"\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003ch2\u003e\u003cspan\u003eLithium-ion Battery Recycling System – ToronLi-ion™ Key Features\u003c\/span\u003e\u003c\/h2\u003e\n\u003cp\u003e\u003cspan\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0710\/5291\/9023\/files\/25-808460792.webp?v=1793386725\" alt=\"Lithium-ion Battery Recycling System\"\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cspan\u003eThe ToronLi-ion™ system integrates nitrogen-protected crushing, staged thermal processing, and three distinct physical separation methods. Its modular configuration allows individual processing units to be selected or excluded according to the characteristics of the incoming battery material.\u003c\/span\u003e\u003c\/p\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003e\u003cspan\u003eNitrogen-Protected Four-Shaft Crushing\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e: Features a sealed cutting chamber designed for nitrogen filling, allowing charged cells to be shredded in an oxygen-deficient atmosphere to reduce fire risks.\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003e\u003cspan\u003eProcessing Without Prior Discharge\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e: Accepts charged battery cells directly, eliminating the separate discharge operation and reducing associated material-handling time.\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003e\u003cspan\u003eLow-Speed, High-Torque Shredder Drive\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e: Uses slow shaft rotation and high torque to process battery modules and cells with reduced noise and less heat generation than high-speed cutting systems.\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003e\u003cspan\u003eAutomatic Reverse and Overload Protection\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e: PLC-controlled starting, stopping, reversing, and overload responses automatically address blockages without requiring operators to access the cutting chamber.\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003e\u003cspan\u003eElectrolyte Condensation and Recovery\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e: Maintains drying temperatures between 100 and 150 degrees Celsius to capture electrolyte for recovery rather than allowing it to escape through the exhaust stream.\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003e\u003cspan\u003eSeparator Film Preservation\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e: Keeps the drying temperature below the separator film damage threshold, allowing diaphragm material to remain suitable for subsequent sorting and commercial recovery.\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003e\u003cspan\u003eLow-Temperature Cracking Furnace\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e: Operates between 450 and 600 degrees Celsius to decompose binders and residual organic compounds, improving the purity of recovered black powder.\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003e\u003cspan\u003eThree-Stage Exhaust Treatment\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e: Combines catalytic combustion, alkali washing and spraying, and activated carbon polishing to bring treated exhaust gas into compliance with emission requirements.\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003e\u003cspan\u003eCoating Stripping Fine Crusher\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e: Provides extended material residence time inside the crushing chamber to separate black powder from foil while converting copper and aluminum into granules for cleaner metal separation.\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003e\u003cspan\u003eCombined Static and Dynamic Screening\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e: Integrates linear screens, circular vibrating screens, swing screens, and airflow sorting screens to improve black powder recovery.\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003e\u003cspan\u003eAir Sorting at 99 Percent\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e: Uses airflow classification to separate lightweight film from heavier metal fractions, achieving a supplier-reported separation ratio of 99 percent.\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003e\u003cspan\u003eGravity Sorting at 99 Percent\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e: Separates copper and aluminum granules according to their specific gravity, with a supplier-reported sorting ratio of 99 percent.\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003e\u003cspan\u003eFully Sealed Conveying\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e: Uses enclosed material transfer between processing stages to contain dust and maintain material control throughout the production line.\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003e\u003cspan\u003eNegative Pressure Dust Extraction\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e: Maintains negative pressure throughout the process using centralized dust extraction, helping contain powder within the system and maintain a clean working environment.\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003e\u003cspan\u003eSiemens PLC Central Control\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e: Coordinates the complete processing sequence through a centralized control program, with Ethernet, MODBUS TCP\/IP, OPC, PROFINET, and DP communication interfaces available for DCS integration.\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003e\u003cspan\u003eBranded Electrical Components\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e: Features control cabinets equipped with ABB, Schneider, and Siemens electrical components to support parts availability and familiar maintenance procedures.\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003e\u003cspan\u003eModular Architecture\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e: Allows individual processing units to operate independently, enabling phased installation and future capacity or capability expansion without reconstructing the entire production line.\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003ch2\u003e\u003cspan\u003eTheory and Method\u003c\/span\u003e\u003c\/h2\u003e\n\u003cp\u003e\u003cspan\u003eLithium-ion battery components can be separated effectively through mechanical processing because their physical properties respond differently to crushing. Cathode and anode coatings consist of brittle particulate materials bonded to ductile metal foils. When crushing tears the foil into granules, the brittle coating simultaneously fractures and separates into fine particles. This creates two material groups with substantially different particle-size distributions, making screening an effective separation technique. Battery casings and pole lugs remain relatively large and heavy, allowing them to be removed from the material stream during the initial size and density separation stages.\u003c\/span\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cspan\u003eThermal processing removes substances that mechanical separation cannot adequately address. Battery electrolyte consists of volatile organic carbonate compounds. Heating the crushed material to temperatures between 100 and 150 degrees Celsius causes the electrolyte to vaporize, allowing it to be collected through condensation for recovery. This temperature range remains below the degradation threshold of the separator film, preserving the diaphragm for subsequent sorting. The material is then transferred to the cracking furnace, where temperatures between 450 and 600 degrees Celsius break down the polymer binders that attach electrode coatings to the metal foils. Residual organic compounds are also decomposed during this stage, reducing potential contamination in the recovered powder.\u003c\/span\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cspan\u003eThe final separation stages rely on differences in material density and aerodynamic behavior. Air classification uses terminal velocity to distinguish lightweight materials from heavier fractions. Separator film and plastic particles are carried upward by the airflow, while denser metal granules settle downward. The supplier reports a separation ratio of 99 percent for this process.\u003c\/span\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cspan\u003eCopper and aluminum are subsequently separated according to their specific gravity. Copper has a density of approximately 8.96 grams per cubic centimeter, compared with approximately 2.70 grams per cubic centimeter for aluminum. During gravity separation, a specialized sieving machine fluidizes the bed of metal granules, allowing the denser copper particles to migrate downward and separate into distinct layers from the aluminum. The supplier reports a sorting ratio of 99 percent for this separation process.\u003c\/span\u003e\u003c\/p\u003e\n\u003ch2\u003eLithium-ion Battery Recycling System - ToronLi-ion™ Technical Specifications\u003c\/h2\u003e\n\u003ch3\u003eSystem Overview\u003c\/h3\u003e\n\u003ctable class=\"table\" border=\"1\" cellspacing=\"0\" cellpadding=\"0\" width=\"852\"\u003e\n\u003cthead\u003e\n\u003ctr\u003e\n\u003cth\u003eParameter\u003c\/th\u003e\n\u003cth\u003eSpecification\u003c\/th\u003e\n\u003c\/tr\u003e\n\u003c\/thead\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003eSystem Type\u003c\/td\u003e\n\u003ctd\u003ePhysical crushing, thermal treatment, and sorting line for lithium-ion batteries\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eHourly Throughput\u003c\/td\u003e\n\u003ctd\u003e500 to 2,000 kg\/h\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eAnnual Processing Capacity\u003c\/td\u003e\n\u003ctd\u003e500 to 20,000 tons per year\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eInstalled Power\u003c\/td\u003e\n\u003ctd\u003e150 to 1,280 kW\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eProcessable Feedstock\u003c\/td\u003e\n\u003ctd\u003ePower battery packs and modules, consumer electronics lithium cells, positive and negative electrode sheets, laminates, battery production scrap\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eOutput Materials\u003c\/td\u003e\n\u003ctd\u003eBlack mass powder, copper granules, aluminum granules, separator film, battery casing and shell material, recovered electrolyte\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eCoarse Crushing Atmosphere\u003c\/td\u003e\n\u003ctd\u003eSealed chamber with nitrogen filling capability\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eDrying Temperature\u003c\/td\u003e\n\u003ctd\u003e100 to 150 °C\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eCracking Furnace Temperature\u003c\/td\u003e\n\u003ctd\u003e450 to 600 °C\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eAir Separation Ratio\u003c\/td\u003e\n\u003ctd\u003e99 percent (supplier stated)\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eGravity Sorting Ratio\u003c\/td\u003e\n\u003ctd\u003e99 percent (supplier stated)\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eControl System\u003c\/td\u003e\n\u003ctd\u003eSiemens PLC with central control cabinet\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eCommunication Interfaces\u003c\/td\u003e\n\u003ctd\u003eEthernet with independent IP address, MODBUS TCP\/IP, OPC, PROFINET, DP\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eElectrical Components\u003c\/td\u003e\n\u003ctd\u003eABB, Schneider, Siemens\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eDust Control\u003c\/td\u003e\n\u003ctd\u003eFully sealed conveying with negative pressure central dust removal\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eLayout\u003c\/td\u003e\n\u003ctd\u003eModular, floor space customized to the site\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eReference Installations\u003c\/td\u003e\n\u003ctd\u003e1,000 kg\/h, 1,500 kg\/h, and 2,000 kg\/h lines in operation\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003ch3\u003eMachine Line-Up\u003c\/h3\u003e\n\u003cp\u003eThe system consists of the following modules, each detailed according to its function, operating principle, and available technical parameters.\u003c\/p\u003e\n\u003ch4\u003e1. Sealed Conveying System\u003c\/h4\u003e\n\u003ctable class=\"table\" border=\"1\" cellspacing=\"0\" cellpadding=\"0\" width=\"864\"\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0710\/5291\/9023\/files\/26-1152250490.webp?v=1793386751\" alt=\"Lithium-ion Battery Recycling System\"\u003e\u003c\/td\u003e\n\u003ctd\u003eMaterial is transferred between processing stages through fully enclosed conveying systems. Sealed construction contains powder and vapor within the production line, preventing their release into the facility. Working in conjunction with the negative-pressure dust extraction system, the enclosed conveyors help maintain a clean and controlled working environment.\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003ctable class=\"table\" border=\"1\" cellspacing=\"0\" cellpadding=\"0\" width=\"785\"\u003e\n\u003cthead\u003e\n\u003ctr\u003e\n\u003cth\u003eParameter\u003c\/th\u003e\n\u003cth\u003eSpecification\u003c\/th\u003e\n\u003c\/tr\u003e\n\u003c\/thead\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003eFunction\u003c\/td\u003e\n\u003ctd\u003eEnclosed material transfer between processing stages\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eConstruction\u003c\/td\u003e\n\u003ctd\u003eFully sealed conveying enclosure\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eProcess Benefit\u003c\/td\u003e\n\u003ctd\u003eContains dust and vapor, reduces material loss between stages\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eIntegration\u003c\/td\u003e\n\u003ctd\u003eOperates under the negative pressure of the central dust removal system\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eConfiguration\u003c\/td\u003e\n\u003ctd\u003eRouting and length set by plant layout\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003ch4\u003e2. Coarse Crushing System\u003c\/h4\u003e\n\u003ctable class=\"table\" border=\"1\" cellspacing=\"0\" cellpadding=\"0\" width=\"624\"\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0710\/5291\/9023\/files\/27-947097981.webp?v=1793386766\" alt=\"Lithium-ion Battery Recycling System\"\u003e\u003c\/td\u003e\n\u003ctd\u003eThe coarse crushing stage uses a four-shaft shredder specifically designed for lithium-ion battery processing. Its housing features four-layer sealing, allowing the chamber to be filled with nitrogen to reduce oxygen levels around the cutting zone and minimize ignition risks when processing charged battery cells. The shredder rapidly reduces battery cells and modules into flake-sized material. Microcomputer-based controls automatically manage starting, stopping, reversing, and overload protection. Its low-speed, high-torque drive also ensures quiet operation during crushing.\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003ctable class=\"table\" border=\"1\" cellspacing=\"0\" cellpadding=\"0\" width=\"794\"\u003e\n\u003cthead\u003e\n\u003ctr\u003e\n\u003cth\u003eParameter\u003c\/th\u003e\n\u003cth\u003eSpecification\u003c\/th\u003e\n\u003c\/tr\u003e\n\u003c\/thead\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003eFunction\u003c\/td\u003e\n\u003ctd\u003ePrimary size reduction of lithium battery cells and modules into flake material\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eRotor Configuration\u003c\/td\u003e\n\u003ctd\u003eFour-shaft shredder\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eChamber Sealing\u003c\/td\u003e\n\u003ctd\u003eFour-fold tightness, suitable for nitrogen filling\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eAtmosphere Control\u003c\/td\u003e\n\u003ctd\u003eGas protection design for crushing charged batteries\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eSafety Provision\u003c\/td\u003e\n\u003ctd\u003eMulti-level protection measures against fire risk\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eDrive Characteristics\u003c\/td\u003e\n\u003ctd\u003eLow speed, high torque, low noise\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eControl Functions\u003c\/td\u003e\n\u003ctd\u003eAutomatic start, stop, reverse, and overload reverse\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eElectrical Control\u003c\/td\u003e\n\u003ctd\u003eDesigned to align with European CE requirements (certificate number not supplied)\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eOutput Form\u003c\/td\u003e\n\u003ctd\u003eFlake material for downstream thermal treatment\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003ch4\u003e3. Drying System\u003c\/h4\u003e\n\u003ctable class=\"table\" border=\"1\" cellspacing=\"0\" cellpadding=\"0\" width=\"624\"\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0710\/5291\/9023\/files\/28-1553053755.webp?v=1793386779\" alt=\"Lithium-ion Battery Recycling System\"\u003e\u003c\/td\u003e\n\u003ctd\u003eCrushed battery material undergoes drying at temperatures between 100 and 150 degrees Celsius. During this stage, the electrolyte and other organic compounds vaporize and are subsequently condensed for recovery. This temperature range remains below the separator film degradation threshold, preserving the diaphragm's integrity so it can be separated and recovered as a valuable material fraction during subsequent sorting.\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003ctable class=\"table\" border=\"1\" cellspacing=\"0\" cellpadding=\"0\" width=\"610\"\u003e\n\u003cthead\u003e\n\u003ctr\u003e\n\u003cth\u003eParameter\u003c\/th\u003e\n\u003cth\u003eSpecification\u003c\/th\u003e\n\u003c\/tr\u003e\n\u003c\/thead\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003eFunction\u003c\/td\u003e\n\u003ctd\u003eVolatilization and recovery of electrolyte and organic matter\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eOperating Temperature\u003c\/td\u003e\n\u003ctd\u003e100 to 150 °C\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eElectrolyte Handling\u003c\/td\u003e\n\u003ctd\u003eCondensed and recovered as a product stream\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eSeparator Condition\u003c\/td\u003e\n\u003ctd\u003eDiaphragm remains undamaged at this temperature\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eProcess Purpose\u003c\/td\u003e\n\u003ctd\u003ePrepares material for sorting and reduces load on the exhaust system\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003ch4\u003e4. Cracking and Pyrolysis System\u003c\/h4\u003e\n\u003ctable class=\"table\" border=\"1\" cellspacing=\"0\" cellpadding=\"0\" width=\"864\"\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0710\/5291\/9023\/files\/29-798212179.webp?v=1793386792\" alt=\"Lithium-ion Battery Recycling System\"\u003e\u003c\/td\u003e\n\u003ctd\u003eThe cracking furnace uses a low-temperature pyrolysis process operating between 450 and 600 degrees Celsius. At this temperature, residual organic compounds and impurities in the crushed battery material decompose, including the polymer binder that attaches electrode coatings to the current collector foil. Breaking down and removing these binders improves the purity of the black powder recovered during subsequent processing stages.\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003ctable class=\"table\" border=\"1\" cellspacing=\"0\" cellpadding=\"0\" width=\"814\"\u003e\n\u003cthead\u003e\n\u003ctr\u003e\n\u003cth\u003eParameter\u003c\/th\u003e\n\u003cth\u003eSpecification\u003c\/th\u003e\n\u003c\/tr\u003e\n\u003c\/thead\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003eFunction\u003c\/td\u003e\n\u003ctd\u003eThermal decomposition of organic matter and residual impurities\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eFurnace Temperature\u003c\/td\u003e\n\u003ctd\u003e450 to 600 °C\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eProcess Type\u003c\/td\u003e\n\u003ctd\u003eLow-temperature cracking\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eTarget Material\u003c\/td\u003e\n\u003ctd\u003eBinder and organic impurities in crushed battery material\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eProcess Benefit\u003c\/td\u003e\n\u003ctd\u003eRaises the quality of recovered black powder\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003ch4\u003e5. Exhaust Gas Treatment System\u003c\/h4\u003e\n\u003cp\u003eExhaust gases generated during drying and cracking are processed through a three-stage gas treatment system. Catalytic combustion breaks down combustible organic compounds, followed by alkali washing and spraying to neutralize acidic and harmful substances. Activated carbon treatment then provides final gas purification before the treated stream is discharged.\u003c\/p\u003e\n\u003ctable class=\"table\" border=\"1\" cellspacing=\"0\" cellpadding=\"0\" width=\"813\"\u003e\n\u003cthead\u003e\n\u003ctr\u003e\n\u003cth\u003eParameter\u003c\/th\u003e\n\u003cth\u003eSpecification\u003c\/th\u003e\n\u003c\/tr\u003e\n\u003c\/thead\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003eFunction\u003c\/td\u003e\n\u003ctd\u003eRemoval of harmful substances from process exhaust gas\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eStage 1\u003c\/td\u003e\n\u003ctd\u003eCatalytic combustion\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eStage 2\u003c\/td\u003e\n\u003ctd\u003eAlkali washing and spraying\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eStage 3\u003c\/td\u003e\n\u003ctd\u003eActivated carbon purification\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eDischarge Condition\u003c\/td\u003e\n\u003ctd\u003eTreated to meet applicable emission requirements\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003ch4\u003e6. Secondary Crusher\u003c\/h4\u003e\n\u003ctable class=\"table\" border=\"1\" cellspacing=\"0\" cellpadding=\"0\" width=\"726\"\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0710\/5291\/9023\/files\/30-305719570.webp?v=1793386807\" alt=\"Lithium-ion Battery Recycling System\"\u003e\u003c\/td\u003e\n\u003ctd\u003eA high-speed, single-shaft hammer crusher performs the intermediate size-reduction stage. Its hammering action breaks down bulk material remaining after thermal treatment, preparing the material stream for subsequent specific gravity separation of heavy components, including steel casings and pole lugs.\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003ctable class=\"table\" border=\"1\" cellspacing=\"0\" cellpadding=\"0\" width=\"829\"\u003e\n\u003cthead\u003e\n\u003ctr\u003e\n\u003cth\u003eParameter\u003c\/th\u003e\n\u003cth\u003eSpecification\u003c\/th\u003e\n\u003c\/tr\u003e\n\u003c\/thead\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003eFunction\u003c\/td\u003e\n\u003ctd\u003eIntermediate size reduction after thermal treatment\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eCrusher Type\u003c\/td\u003e\n\u003ctd\u003eHigh-speed single-shaft hammer crusher\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eTarget Material\u003c\/td\u003e\n\u003ctd\u003eBulk material remaining in the process stream\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eProcess Purpose\u003c\/td\u003e\n\u003ctd\u003ePrepares heavy fractions such as steel shells and pole lugs for gravity sorting\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003ch4\u003e7. Fine Crusher\u003c\/h4\u003e\n\u003ctable class=\"table\" border=\"1\" cellspacing=\"0\" cellpadding=\"0\" width=\"864\"\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0710\/5291\/9023\/files\/31-1724014358.webp?v=1793386818\" alt=\"Lithium-ion Battery Recycling System\"\u003e\u003c\/td\u003e\n\u003ctd\u003eThe fine crusher completes the separation of electrode coatings from their metal foils. Material remains inside the crushing chamber for an extended residence time rather than passing through immediately. Repeated crushing action removes black powder from the pole pieces while breaking copper and aluminum foils into granules. This granulation process enables effective separation of copper and aluminum during the subsequent sorting stages.\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003ctable class=\"table\" border=\"1\" cellspacing=\"0\" cellpadding=\"0\" width=\"610\"\u003e\n\u003cthead\u003e\n\u003ctr\u003e\n\u003cth\u003eParameter\u003c\/th\u003e\n\u003cth\u003eSpecification\u003c\/th\u003e\n\u003c\/tr\u003e\n\u003c\/thead\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003eFunction\u003c\/td\u003e\n\u003ctd\u003eStripping of black powder from electrode foil and granulation of current collectors\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eResidence Behavior\u003c\/td\u003e\n\u003ctd\u003eExtended retention in the crushing cavity\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eOutput Form\u003c\/td\u003e\n\u003ctd\u003eCopper granules, aluminum granules, liberated black powder\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eProcess Purpose\u003c\/td\u003e\n\u003ctd\u003eEnables clean copper and aluminum separation downstream\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003ch4\u003e8. Screening System\u003c\/h4\u003e\n\u003ctable class=\"table\" border=\"1\" cellspacing=\"0\" cellpadding=\"0\" width=\"864\"\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0710\/5291\/9023\/files\/32-491115409.webp?v=1793386829\" alt=\"Lithium-ion Battery Recycling System\"\u003e\u003c\/td\u003e\n\u003ctd\u003eScreening is performed using multiple machine types selected according to the processing configuration. Linear screens, circular vibrating screens, swing screens, and airflow sorting screens combine static and dynamic separation methods to extract black powder thoroughly from the material stream through multiple screening stages.\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003ctable class=\"table\" border=\"1\" cellspacing=\"0\" cellpadding=\"0\" width=\"610\"\u003e\n\u003cthead\u003e\n\u003ctr\u003e\n\u003cth\u003eParameter\u003c\/th\u003e\n\u003cth\u003eSpecification\u003c\/th\u003e\n\u003c\/tr\u003e\n\u003c\/thead\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003eFunction\u003c\/td\u003e\n\u003ctd\u003eSeparation of black powder from granule and coarse fractions\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eScreen Types\u003c\/td\u003e\n\u003ctd\u003eLinear screen, circular vibrating screen, swing screen, airflow sorting screen\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eScreening Method\u003c\/td\u003e\n\u003ctd\u003eCombined static and dynamic screening\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eSelection Basis\u003c\/td\u003e\n\u003ctd\u003eScreen type chosen according to the process route\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eProcess Benefit\u003c\/td\u003e\n\u003ctd\u003eRaises the recovery rate of black powder\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003ch4\u003e9. Air Separation System\u003c\/h4\u003e\n\u003ctable class=\"table\" border=\"1\" cellspacing=\"0\" cellpadding=\"0\" width=\"864\"\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0710\/5291\/9023\/files\/33-1984404855.webp?v=1793386843\" alt=\"Lithium-ion Battery Recycling System\"\u003e\u003c\/td\u003e\n\u003ctd\u003eThe air separation system uses a controlled airstream to classify materials according to their weight and aerodynamic properties. Lightweight materials are carried along with the airflow, while heavier fractions resist the air current and fall. This process separates separator film and plastic from metal granules and casing fragments.\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003cp\u003e.\u003c\/p\u003e\n\u003ctable class=\"table\" border=\"1\" cellspacing=\"0\" cellpadding=\"0\" width=\"796\"\u003e\n\u003cthead\u003e\n\u003ctr\u003e\n\u003cth\u003eParameter\u003c\/th\u003e\n\u003cth\u003eSpecification\u003c\/th\u003e\n\u003c\/tr\u003e\n\u003c\/thead\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003eFunction\u003c\/td\u003e\n\u003ctd\u003eSeparation of light material from heavy material\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eWorking Principle\u003c\/td\u003e\n\u003ctd\u003eAirflow direction and terminal velocity difference\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eSeparation Ratio\u003c\/td\u003e\n\u003ctd\u003e99 percent (supplier stated)\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eLight Fraction\u003c\/td\u003e\n\u003ctd\u003eSeparator film, plastic, lightweight residue\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eHeavy Fraction\u003c\/td\u003e\n\u003ctd\u003eMetal granules, casing and shell fragments\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003ch4\u003e10. Gravity Sorting System\u003c\/h4\u003e\n\u003ctable class=\"table\" border=\"1\" cellspacing=\"0\" cellpadding=\"0\" width=\"864\"\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0710\/5291\/9023\/files\/34-2072197207.webp?v=1793386856\" alt=\"Lithium-ion Battery Recycling System\"\u003e\u003c\/td\u003e\n\u003ctd\u003eGravity separation completes the metal recovery process. Any remaining black powder is first removed from the copper and aluminum granules through screening. The granules then enter a specific gravity sieving machine, which separates the two metals based on their difference in material density.\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003ctable class=\"table\" border=\"1\" cellspacing=\"0\" cellpadding=\"0\" width=\"797\"\u003e\n\u003cthead\u003e\n\u003ctr\u003e\n\u003cth\u003eParameter\u003c\/th\u003e\n\u003cth\u003eSpecification\u003c\/th\u003e\n\u003c\/tr\u003e\n\u003c\/thead\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003eFunction\u003c\/td\u003e\n\u003ctd\u003eSeparation of copper granules from aluminum granules\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eWorking Principle\u003c\/td\u003e\n\u003ctd\u003eSpecific gravity difference under sieving action\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003ePreliminary Step\u003c\/td\u003e\n\u003ctd\u003eSieving of residual black powder from the granule stream\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eSorting Ratio\u003c\/td\u003e\n\u003ctd\u003e99 percent (supplier stated)\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eOutput Fractions\u003c\/td\u003e\n\u003ctd\u003eCopper granules, aluminum granules, recovered black powder\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003ch4\u003e11. Powder Conveying System\u003c\/h4\u003e\n\u003cp\u003eRecovered black powder is transported through a dedicated conveying system, separate from the main material handling route. This isolated transfer process minimizes contamination risks and keeps fine powder contained throughout handling.\u003c\/p\u003e\n\u003ctable class=\"table\" border=\"1\" cellspacing=\"0\" cellpadding=\"0\" width=\"752\"\u003e\n\u003cthead\u003e\n\u003ctr\u003e\n\u003cth\u003eParameter\u003c\/th\u003e\n\u003cth\u003eSpecification\u003c\/th\u003e\n\u003c\/tr\u003e\n\u003c\/thead\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003eFunction\u003c\/td\u003e\n\u003ctd\u003eDedicated transport of recovered black powder\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eConstruction\u003c\/td\u003e\n\u003ctd\u003eEnclosed powder handling route\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eProcess Purpose\u003c\/td\u003e\n\u003ctd\u003eProtects product purity and contains fine material\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eDischarge\u003c\/td\u003e\n\u003ctd\u003eTo collection, packing, or further processing\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003ch4\u003e12. Central Dust Removal System\u003c\/h4\u003e\n\u003ctable class=\"table\" border=\"1\" cellspacing=\"0\" cellpadding=\"0\" width=\"624\"\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0710\/5291\/9023\/files\/35-587334718.webp?v=1793386870\" alt=\"Lithium-ion Battery Recycling System\"\u003e\u003c\/td\u003e\n\u003ctd\u003eA centralized dust extraction system maintains negative pressure throughout the processing line. Air is drawn inward at each material transfer point to prevent powder from escaping into the work area, while collected fine particles are returned to the product stream for recovery.\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003ctable class=\"table\" border=\"1\" cellspacing=\"0\" cellpadding=\"0\" width=\"811\"\u003e\n\u003cthead\u003e\n\u003ctr\u003e\n\u003cth\u003eParameter\u003c\/th\u003e\n\u003cth\u003eSpecification\u003c\/th\u003e\n\u003c\/tr\u003e\n\u003c\/thead\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003eFunction\u003c\/td\u003e\n\u003ctd\u003eDust capture and workspace air quality control\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eOperating Principle\u003c\/td\u003e\n\u003ctd\u003eNegative pressure across the process line\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eCoverage\u003c\/td\u003e\n\u003ctd\u003eTransfer points, crushing, screening, and sorting stages\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eProcess Benefit\u003c\/td\u003e\n\u003ctd\u003eReduces dust escape and recovers captured fine material\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003ch4\u003e13. Central Control System\u003c\/h4\u003e\n\u003ctable class=\"table\" border=\"1\" cellspacing=\"0\" cellpadding=\"0\" width=\"864\"\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0710\/5291\/9023\/files\/36-631928193.webp?v=1793386890\" alt=\"Lithium-ion Battery Recycling System\"\u003e\u003c\/td\u003e\n\u003ctd\u003eThe entire process is managed through a Siemens PLC-based electrical control system. The controller includes an Ethernet port with an independent IP address and supports MODBUS TCP\/IP, OPC, and PROFINET protocols, along with a DP communication interface. These communication capabilities enable integration with the plant's DCS and provide the corresponding variable table. Electrical control cabinets are equipped with ABB, Schneider, and Siemens components.\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003ctable class=\"table\" border=\"1\" cellspacing=\"0\" cellpadding=\"0\" width=\"857\"\u003e\n\u003cthead\u003e\n\u003ctr\u003e\n\u003cth\u003eParameter\u003c\/th\u003e\n\u003cth\u003eSpecification\u003c\/th\u003e\n\u003c\/tr\u003e\n\u003c\/thead\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003eFunction\u003c\/td\u003e\n\u003ctd\u003eProcess sequence control, monitoring, and plant integration\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eController\u003c\/td\u003e\n\u003ctd\u003eSiemens PLC\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eNetwork Interface\u003c\/td\u003e\n\u003ctd\u003eEthernet port with independent IP address\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eSupported Protocols\u003c\/td\u003e\n\u003ctd\u003eMODBUS TCP\/IP, OPC, PROFINET, DP\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003ePlant Integration\u003c\/td\u003e\n\u003ctd\u003eDCS communication with variable table provided\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eComponent Brands\u003c\/td\u003e\n\u003ctd\u003eABB, Schneider, Siemens\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eCable Management\u003c\/td\u003e\n\u003ctd\u003eCable trays laid according to site requirements\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eOperation\u003c\/td\u003e\n\u003ctd\u003eCentralized automatic control across all modules\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e","brand":"Torontech","offers":[{"title":"Default Title","offer_id":51370455957743,"sku":null,"price":100.0,"currency_code":"CAD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0710\/5291\/9023\/files\/lithium-ion-battery-recycling-sy_1.webp?v=1793386648","url":"https:\/\/shop.torontech.com\/products\/lithium-ion-battery-recycling-system","provider":"Torontech","version":"1.0","type":"link"}