{"product_id":"biomass-processing-system-toronbps-100","title":"Biomass Processing System - ToronBPS™ 100","description":"\u003cdiv\u003e\n\u003ch2\u003eBiomass Processing System for Biomethane and Alternative Fuels\u003c\/h2\u003e\n\u003cp\u003eThe ToronBPS™ 100 Biomass Processing System converts bulky agricultural residues, including straw, corn stalks, and sugarcane leaves, into finely sized particles suitable for biomethane production and alternative fuel feedstock. Designed for biogas plant operators, biomethane facilities, and alternative fuel manufacturers, the system processes baled or loose biomass into a consistent particle size without requiring manual sorting between processing stages. Torontech integrates a dual shaft shredder, a two-stage fine crushing line, and a fully enclosed dust collection system into a processing solution operated by just one to two personnel.\u003c\/p\u003e\n\u003cp\u003eBiomass enters the system through a metal chain conveyor and proceeds to the dual shaft shredder for initial size reduction. A material distribution bin regulates the flow before the shredded biomass passes through the primary and secondary fine crushing stages. This progressive reduction process delivers particles measuring 30 to 50 mm after the two-stage crushing sequence. For applications requiring finer feedstock, a third crushing stage reduces the particle size further to 1 to 5 mm.\u003c\/p\u003e\n\u003cp\u003eThe entire processing line operates within an enclosed structure equipped with a cyclone separator and dust collector that function under negative pressure. This configuration contains dust and debris generated during crushing, maintains a cleaner working environment, and helps deliver consistent output quality during continuous operation.\u003c\/p\u003e\n\u003ch2\u003eBiomass Processing System – ToronBPS™ 100 Applications\u003c\/h2\u003e\n\u003cp\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0710\/5291\/9023\/files\/eco-recycling-system-3-158493523.webp?v=1793385877\" alt=\"Biomass Processing System - ToronBPS™ 100\"\u003e\u003c\/p\u003e\n\u003cp\u003eThe ToronBPS™ 100 is designed for facilities that require uniform particle sizing of agricultural residues before feeding them into biogas digesters or alternative fuel production processes.\u003c\/p\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cdiv\u003e\n\u003cdiv\u003e\n\u003cp\u003eBiogas and Biomethane Production: Processes straw and stalks into fine particles to improve feedstock digestibility and biogas yield in anaerobic digesters.\u003c\/p\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cdiv\u003e\n\u003cdiv\u003e\n\u003cp\u003eAgricultural Residue Recycling: Reduces corn straw, wheat stalks, rice straw, and sugarcane leaves collected during crop harvesting.\u003c\/p\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cdiv\u003e\n\u003cdiv\u003e\n\u003cp\u003eAlternative Fuel and Biomass Power Generation: Prepares biomass materials for co-firing applications and biomass power plants.\u003c\/p\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cdiv\u003e\n\u003cdiv\u003e\n\u003cp\u003eLivestock Bedding and Feed Preparation: Converts bulky straw into a manageable, consistent particle size for animal husbandry applications.\u003c\/p\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cdiv\u003e\n\u003cdiv\u003e\n\u003cp\u003eComposting and Organic Waste Processing: Reduces the size of fibrous agricultural residues before composting to accelerate decomposition.\u003c\/p\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e\n\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003ch2\u003eBiomass Processing System – ToronBPS™ 100 Key Features\u003c\/h2\u003e\n\u003cp\u003eThe ToronBPS™ 100 integrates primary shredding, staged fine crushing, and dust containment in a fully enclosed processing line designed to minimize operator involvement.\u003c\/p\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cdiv\u003e\n\u003cdiv\u003e\n\u003cp\u003eExtra High Torque: The dual shaft shredder processes dense, bundled biomass, including baled straw, with reduced risk of stalling or jamming.\u003c\/p\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cdiv\u003e\n\u003cdiv\u003e\n\u003cp\u003eUltrafine Shredding: A three-stage crushing process reduces biomass particles to 1 to 5 mm for feedstock applications requiring finer material.\u003c\/p\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cdiv\u003e\n\u003cdiv\u003e\n\u003cp\u003eDust and Debris Removal: A negative-pressure cyclone separator and dust collector capture airborne particles, helping maintain a cleaner operating environment.\u003c\/p\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cdiv\u003e\n\u003cdiv\u003e\n\u003cp\u003eMaterial Distribution Bin: Regulates material flow between the shredding and crushing stages to support consistent throughput.\u003c\/p\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cdiv\u003e\n\u003cdiv\u003e\n\u003cp\u003eTwo-Stage Fine Crushing: Primary and secondary fine crushing stages progressively reduce particle size to produce more uniform material.\u003c\/p\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cdiv\u003e\n\u003cdiv\u003e\n\u003cp\u003eLow Operator Requirement: The enclosed, automated processing design requires only one to two operators.\u003c\/p\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e\n\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003ch2\u003eTheory and Method\u003c\/h2\u003e\n\u003cp\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0710\/5291\/9023\/files\/eco-recycling-system-4-971437874.webp?v=1793385876\" alt=\"Biomass Processing System - ToronBPS™ 100\"\u003e\u003c\/p\u003e\n\u003cp\u003eThe dual shaft shredder performs the initial size reduction through low-speed, high-torque shearing. Two counter-rotating shafts equipped with interlocking cutting discs draw baled or loose biomass inward and tear the material apart between the shafts. This shearing mechanism accommodates the fibrous structure and varying density of straw and stalks while minimizing the wrapping and jamming that high-speed cutters can experience when processing long, fibrous materials.\u003c\/p\u003e\n\u003cp\u003eFollowing primary shredding, the fine crushing stages progressively reduce the particle size through grinding rather than attempting a substantial reduction in a single pass. The primary fine crusher reduces the shredded biomass to an intermediate size, while the secondary fine crusher further refines the material. Each stage therefore operates within a narrower size-reduction range, supporting more consistent output. This staged processing method distributes the workload across the crushing stages and produces a more uniform particle size distribution than a single-pass system.\u003c\/p\u003e\n\u003cp\u003eThe cyclone separator and dust collector operate together under negative pressure to capture airborne dust and fine debris produced during crushing. Dust-laden air enters the cyclone separator, where centrifugal force separates heavier particles for collection. The dust collector then captures the finer remaining particulate before the air is released. By containing dust at its source, this arrangement minimizes the dispersion of airborne particles into the surrounding work area.\u003c\/p\u003e\n\u003ch2\u003eBiomass Processing System - ToronBPS™ 100 Technical Specifications\u003c\/h2\u003e\n\u003ctable class=\"table\" border=\"1\" cellspacing=\"0\" cellpadding=\"0\" width=\"605\"\u003e\n\u003cthead\u003e\n\u003ctr\u003e\n\u003cth\u003eComponent\u003c\/th\u003e\n\u003cth\u003eDescription\u003c\/th\u003e\n\u003c\/tr\u003e\n\u003c\/thead\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003eFeeding Method\u003c\/td\u003e\n\u003ctd\u003eMetal chain conveyor\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003ePrimary Reduction\u003c\/td\u003e\n\u003ctd\u003edual shaft shredder\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eMaterial Handling\u003c\/td\u003e\n\u003ctd\u003eBelt conveyor, distribution bin\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eSecondary Reduction\u003c\/td\u003e\n\u003ctd\u003ePrimary fine crushing stage\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eTertiary Reduction\u003c\/td\u003e\n\u003ctd\u003eSecondary (ultra-fine) fine crushing stage\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eDust Control\u003c\/td\u003e\n\u003ctd\u003eCyclone separator, negative pressure dust collector\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eOutput Particle Size (2-stage crushing)\u003c\/td\u003e\n\u003ctd\u003e30 to 50 mm\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eOutput Particle Size (3-stage crushing)\u003c\/td\u003e\n\u003ctd\u003e1 to 5 mm\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eOperator Requirement\u003c\/td\u003e\n\u003ctd\u003e1 to 2 operators\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003cdiv\u003e\n\u003cp\u003eTell us what you're processing, testing, or measuring, and our team will help you find the right configuration.\u003ca href=\"https:\/\/shop.torontech.com\/pages\/contact\"\u003e Contact the Torontech team\u003c\/a\u003e for pricing and lead times. \u003c\/p\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e","brand":"Torontech","offers":[{"title":"Default Title","offer_id":51370289299695,"sku":null,"price":100.0,"currency_code":"CAD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0710\/5291\/9023\/files\/biomass-processing-system-toronb_3.webp?v=1793385851","url":"https:\/\/shop.torontech.com\/products\/biomass-processing-system-toronbps-100","provider":"Torontech","version":"1.0","type":"link"}