{"product_id":"dust-baler","title":"Dust Baler","description":"\u003ch2 dir=\"ltr\"\u003eDust Baler | ToronBale™ DB Dust Briquetting Machine\u003c\/h2\u003e\n\u003cp dir=\"ltr\"\u003eThe ToronBale™ DB dust baler presses fine collected dust into solid cylindrical briquettes, so you no longer need to bag dust collector discharge by hand. Torontech offers the ToronBale™ DB in three configurations. Each has a 15-ton press force and produces 90 mm or 140 mm diameter briquettes at 10 to 60 kg per hour. The baler mounts directly beneath a bag-type dust collector and compacts the fines as they fall. Machine weight is 1,200 kg or 1,300 kg, depending on the configuration.\u003c\/p\u003e\n\u003ch2 dir=\"ltr\"\u003eCleaner dust handling, less airborne dust\u003c\/h2\u003e\n\u003cp dir=\"ltr\"\u003eLoose dust is hard to move without losing some of it. Every transfer into a sack, drum, or skip releases fine particles into the air, and the operator doing the transfer works right in the middle of it. Dust briquetting solves this at the source. A solid briquette can be lifted, carried, and tipped into a bin without creating the dust cloud that loose fines produce.\u003c\/p\u003e\n\u003ch2 dir=\"ltr\"\u003eContinuous, low-rate compaction\u003c\/h2\u003e\n\u003cp dir=\"ltr\"\u003eThe ToronBale™ DB runs steadily at a low rate instead of in large batches. A separate 1.5 kW feed motor moves material from the dust collector into the press, and a 4 kW or 5.5 kW hydraulic unit handles the compaction. All three configurations share the same compact footprint of 2,700 × 1,400 mm and stand just 1,100 mm tall, so the baler is easy to fit under existing dust collection systems.\u003c\/p\u003e\n\u003ch2 dir=\"ltr\"\u003eDust Baler | ToronBale™ DB Applications\u003c\/h2\u003e\n\u003cp dir=\"ltr\"\u003eThe ToronBale™ DB dust baler suits any facility whose dust collection system discharges fines that would otherwise need to be handled a second time. Compacting the dust into briquettes at the collector outlet cuts down on manual bagging and airborne dust loss across a wide range of industries.\u003c\/p\u003e\n\u003ch2 dir=\"ltr\"\u003eIndustries and applications\u003c\/h2\u003e\n\u003cul dir=\"ltr\"\u003e\n\u003cli\u003eCement and mineral processing: compacts baghouse fines from crushing, grinding, and screening circuits.\u003c\/li\u003e\n\u003cli\u003eFoundry and casting operations: briquettes collected sand fines and furnace filter dust.\u003c\/li\u003e\n\u003cli\u003eCeramics and refractory manufacturing: compacts body preparation and finishing dust for reuse or disposal.\u003c\/li\u003e\n\u003cli\u003eQuarrying and aggregate production: turns filter fines into briquettes, removing the need for sealed bagging.\u003c\/li\u003e\n\u003cli\u003eGlass processing: handles cullet and batch house dust collected at transfer points.\u003c\/li\u003e\n\u003cli\u003ePrinting and paper converting: compacts paper dust from trim extraction and cyclone systems.\u003c\/li\u003e\n\u003cli\u003ePowder coating and surface finishing: consolidates collected overspray powder for controlled disposal.\u003c\/li\u003e\n\u003cli\u003eChemical and pigment handling: briquettes filter fines where airborne loss carries a cost or a hazard.\u003c\/li\u003e\n\u003cli\u003eMetal finishing and grinding: suitable only with the explosion-protected variant, because collected metal fines carry an ignition risk.\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003ch2 dir=\"ltr\"\u003eStandards and safety information\u003c\/h2\u003e\n\u003cp dir=\"ltr\"\u003eThe supplier declares CE marking for the ToronBale™ DB series. Before relying on that declaration for a specific installation, request the signed Declaration of Conformity and the list of harmonized standards applied from Torontech.\u003c\/p\u003e\n\u003cp dir=\"ltr\"\u003eThis model is not stated to include explosion protection. Wood, metal, plastic, grain, and many chemical dusts are combustible, and facilities handling them face specific requirements in most jurisdictions. Discuss your dust type with Torontech before ordering. An explosion-protected dust baler is available as a separate machine.\u003c\/p\u003e\n\u003ch2 dir=\"ltr\"\u003eDust Baler | ToronBale™ DB Key Features\u003c\/h2\u003e\n\u003cp dir=\"ltr\"\u003eThe ToronBale™ DB dust baler is built for one position in a plant: directly beneath a bag-type dust collector. Every feature below supports that job, which is turning collected dust into solid briquettes without manual bagging.\u003c\/p\u003e\n\u003ch3 dir=\"ltr\"\u003eBriquetting and handling features\u003c\/h3\u003e\n\u003cul dir=\"ltr\"\u003e\n\u003cli\u003e90 mm or 140 mm briquette diameter: solid cylindrical briquettes that can be handled and transported without shedding fines.\u003c\/li\u003e\n\u003cli\u003eDirect collector mounting: takes dust as it discharges from the collector and removes the manual bagging step entirely.\u003c\/li\u003e\n\u003cli\u003e15-ton press force: applies the pressure needed to bring fine particles into contact and drive out trapped air.\u003c\/li\u003e\n\u003cli\u003eThroughput from 10 to 60 kg\/h: three configurations match the discharge rate of different dust collector sizes.\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003ch3 dir=\"ltr\"\u003eDrive and electrical features\u003c\/h3\u003e\n\u003cul dir=\"ltr\"\u003e\n\u003cli\u003eSeparate 1.5 kW feed motor: moves material into the press independently of the compaction cycle.\u003c\/li\u003e\n\u003cli\u003eWide 200 to 440 V voltage range: copes with supply variation across sites and regions without reconfiguration.\u003c\/li\u003e\n\u003cli\u003eSchneider motor: a recognized electrical brand with spares available through established distribution.\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003ch3 dir=\"ltr\"\u003eHydraulic components\u003c\/h3\u003e\n\u003cul dir=\"ltr\"\u003e\n\u003cli\u003eTaiwanese hydraulic cylinder: a cylinder of known origin rather than an unspecified component of mixed sourcing.\u003c\/li\u003e\n\u003cli\u003eJapanese valve package: hydraulic valves that support consistent cycle behavior at low throughput.\u003c\/li\u003e\n\u003cli\u003eJapanese oil pipe joints: fittings chosen to keep hydraulic connections leak-free in a dust-laden environment.\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003ch3 dir=\"ltr\"\u003eCompact installation\u003c\/h3\u003e\n\u003cul dir=\"ltr\"\u003e\n\u003cli\u003e1,100 mm overall height: fits beneath collector hoppers where headroom under the discharge is limited.\u003c\/li\u003e\n\u003cli\u003e2,700 × 1,400 mm footprint: a single defined floor area for a machine that removes a recurring manual task.\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003ch2 dir=\"ltr\"\u003eDust Baler | ToronBale™ DB Theory and Method\u003c\/h2\u003e\n\u003cp dir=\"ltr\"\u003eFine dust behaves differently from any other material a press handles. Bulk dust is mostly trapped air, and it flows almost like a liquid, so it escapes through gaps that would hold coarse waste. Dust compaction works because pressing the particles closer together brings an enormous amount of surface area into contact. At these particle sizes, short-range attractive forces between surfaces, together with simple mechanical interlocking, are strong enough to hold the briquette’s shape once the air has been driven out.\u003c\/p\u003e\n\u003ch3 dir=\"ltr\"\u003eHow moisture and binder affect briquette quality\u003c\/h3\u003e\n\u003cp dir=\"ltr\"\u003eMoisture and any residual binder in the collected dust change the result considerably. Slightly damp mineral fines bind readily, while bone-dry material of the same composition may crumble when handled. If you are evaluating the ToronBale™ DB for a specific dust, plan on test briquetting rather than assuming briquette quality from the specification sheet. The source material has more influence on the outcome than the press does.\u003c\/p\u003e\n\u003ch3 dir=\"ltr\"\u003eWhy briquette shape matters for dust handling\u003c\/h3\u003e\n\u003cp dir=\"ltr\"\u003eThe finished form matters as much as the compaction itself. A 90 mm or 140 mm cylindrical briquette has a small outer surface relative to its mass and no loose faces to shed material, so it survives handling and onward transport without putting dust back into the air. That is the real problem this dust briquetting machine solves. Throughput stays modest at 10 to 60 kg per hour, which suits the discharge rate of a dust collector rather than a bulk processing line.\u003c\/p\u003e\n\u003ch2\u003eDust Baler - ToronBale™ DB Technical Specifications\u003c\/h2\u003e\n\u003ctable class=\"table\" border=\"1\" cellspacing=\"0\" cellpadding=\"0\" width=\"863\"\u003e\n\u003cthead\u003e\n\u003ctr\u003e\n\u003cth\u003eParameter\u003c\/th\u003e\n\u003cth\u003eToronBale™ DB-10\u003c\/th\u003e\n\u003cth\u003eToronBale™ DB-15\u003c\/th\u003e\n\u003cth\u003eToronBale™ DB-60\u003c\/th\u003e\n\u003c\/tr\u003e\n\u003c\/thead\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003ePress Force\u003c\/td\u003e\n\u003ctd\u003e15 tons (approx. 147 kN)\u003c\/td\u003e\n\u003ctd\u003e15 tons (approx. 147 kN)\u003c\/td\u003e\n\u003ctd\u003e15 tons (approx. 147 kN)\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eBriquette Diameter\u003c\/td\u003e\n\u003ctd\u003e90 mm\u003c\/td\u003e\n\u003ctd\u003e90 mm\u003c\/td\u003e\n\u003ctd\u003e140 mm\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eFeed Opening Size\u003c\/td\u003e\n\u003ctd\u003e1,200 mm\u003c\/td\u003e\n\u003ctd\u003e1,200 mm\u003c\/td\u003e\n\u003ctd\u003e1,200 mm\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eBaling Chamber\u003c\/td\u003e\n\u003ctd\u003e1,200 mm diameter\u003c\/td\u003e\n\u003ctd\u003e1,200 mm diameter\u003c\/td\u003e\n\u003ctd\u003e1,200 mm diameter\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eOutput per Hour\u003c\/td\u003e\n\u003ctd\u003e10 kg\/h\u003c\/td\u003e\n\u003ctd\u003e15 kg\/h\u003c\/td\u003e\n\u003ctd\u003e60 kg\/h\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eVoltage\u003c\/td\u003e\n\u003ctd\u003e200 to 440 V (110V is also available)\u003c\/td\u003e\n\u003ctd\u003e200 to 440 V (110V is also available)\u003c\/td\u003e\n\u003ctd\u003e200 to 440 V (110V is also available)\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eMain Motor Power\u003c\/td\u003e\n\u003ctd\u003e4 kW\u003c\/td\u003e\n\u003ctd\u003e4 kW\u003c\/td\u003e\n\u003ctd\u003e5.5 kW\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eFeeding Motor Power\u003c\/td\u003e\n\u003ctd\u003e1.5 kW\u003c\/td\u003e\n\u003ctd\u003e1.5 kW\u003c\/td\u003e\n\u003ctd\u003e1.5 kW\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eMachine Weight\u003c\/td\u003e\n\u003ctd\u003e1,200 kg\u003c\/td\u003e\n\u003ctd\u003e1,200 kg\u003c\/td\u003e\n\u003ctd\u003e1,300 kg\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eOverall Dimensions (L × W × H)\u003c\/td\u003e\n\u003ctd\u003e2,700 × 1,400 × 1,100 mm\u003c\/td\u003e\n\u003ctd\u003e2,700 × 1,400 × 1,100 mm\u003c\/td\u003e\n\u003ctd\u003e2,700 × 1,400 × 1,100 mm\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eMaterials Handled\u003c\/td\u003e\n\u003ctd\u003eCollected dust and fines from bag-type dust collectors\u003c\/td\u003e\n\u003ctd\u003eCollected dust and fines from bag-type dust collectors\u003c\/td\u003e\n\u003ctd\u003eCollected dust and fines from bag-type dust collectors\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e","brand":"Torontech","offers":[{"title":"Default Title","offer_id":51039208472815,"sku":null,"price":100.0,"currency_code":"CAD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0710\/5291\/9023\/files\/dust-baler641558453.webp?v=1791914602","url":"https:\/\/shop.torontech.com\/es\/products\/dust-baler","provider":"Torontech","version":"1.0","type":"link"}