{"title":"Battery Recycling Lines","description":"\u003ch2\u003e\u003cspan\u003eThree Lines for Three Feedstocks: Spent Cells, Electrode Scrap, and Raw Material Packaging\u003c\/span\u003e\u003c\/h2\u003e\n\u003cp\u003e\u003cspan\u003eBattery recycling lines recover valuable, reusable materials from lithium-ion waste that might otherwise end up in landfills. Torontech offers three ToronLi-ion™ configurations, each designed for a specific feedstock. Cell manufacturers, recycling facilities, and material refiners use these systems to separate metals, powders, and polymers into distinct output fractions. All three lines operate under centralized PLC control.\u003c\/span\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cspan\u003eThe feedstock determines the appropriate processing method. Whole battery cells require crushing in an inert atmosphere, followed by thermal treatment and sorting. Coated electrode scrap requires binder removal and foil granulation, while woven packaging materials undergo shredding, washing, and dewatering. Selecting a line that matches the input material is essential for achieving the desired recovery rates and output purity.\u003c\/span\u003e\u003c\/p\u003e\n\u003ch2\u003e\u003cspan\u003eApplications\u003c\/span\u003e\u003c\/h2\u003e\n\u003cp\u003e\u003cspan\u003eBattery recycling lines support the entire battery material lifecycle, from manufacturing scrap recovery to the processing of end-of-life batteries.\u003c\/span\u003e\u003c\/p\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003e\u003cspan\u003eElectric Vehicle Battery Recycling:\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e Processes retired traction battery packs, modules, and individual cells to recover separated metal and powder fractions.\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003e\u003cspan\u003eCell Manufacturing Scrap Recovery:\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e Recovers value from coating rejects, slitting trim, and off-specification electrode materials for return to the supply chain.\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003e\u003cspan\u003eBlack Mass Production:\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e Provides hydrometallurgical refiners with screened cathode and anode powders featuring consistent particle sizes.\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003e\u003cspan\u003eConsumer Electronics Battery Recovery:\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e Processes mobile phone, laptop, and portable electronic device batteries collected through mixed waste streams.\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003e\u003cspan\u003eEnergy Storage Decommissioning:\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e Handles retired batteries from grid-scale and commercial energy storage systems at the end of their service life.\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003e\u003cspan\u003eCopper and Aluminum Recovery:\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e Separates and produces metal granules through air classification and specific gravity sorting.\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003e\u003cspan\u003eRaw Material Packaging Recovery:\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e Recovers residual powder and polypropylene fabric from used bulk bags.\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003e\u003cspan\u003eWaste Management Contractors:\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e Enables in-house lithium battery treatment, reducing the need to transport cells to third-party processors.\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003ch2\u003e\u003cspan\u003eBattery Recycling Line Range\u003c\/span\u003e\u003c\/h2\u003e\n\u003cp\u003e\u003cspan\u003eThe three ToronLi-ion™ lines address different stages of the battery material lifecycle. Facilities processing multiple waste streams can operate the corresponding systems alongside one another.\u003c\/span\u003e\u003c\/p\u003e\n\u003ch3\u003e\u003cspan\u003eLithium-ion Battery Recycling System (ToronLi-ion™)\u003c\/span\u003e\u003c\/h3\u003e\n\u003cp\u003e\u003cspan\u003eThe flagship system processes spent battery cells, modules, and packs at capacities ranging from 500 to 2,000 kg\/h. Coarse crushing takes place inside a sealed four-shaft chamber that supports nitrogen filling, allowing charged cells to be shredded in a low-oxygen environment.\u003c\/span\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cspan\u003eSubsequent drying, low-temperature cracking, screening, air sorting, and gravity sorting separate the processed materials into black mass, copper granules, aluminum granules, separator film, and casing material.\u003c\/span\u003e\u003c\/p\u003e\n\u003ch3\u003e\u003cspan\u003eLithium-Ion Electrode Scrap Recycling Line (ToronLi-ion™ ESR)\u003c\/span\u003e\u003c\/h3\u003e\n\u003cp\u003e\u003cspan\u003eThe ToronLi-ion™ ESR line processes coated cathode and anode sheets, pole pieces, and laminate offcuts rather than assembled battery cells. Thermal treatment decomposes the polymer binder that attaches the electrode coating to the foil. A fine crusher then separates the powder while granulating the copper and aluminum current collectors.\u003c\/span\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cspan\u003eSupplier data indicates a recovery rate exceeding 95 percent for reusable materials.\u003c\/span\u003e\u003c\/p\u003e\n\u003ch3\u003e\u003cspan\u003eBattery Material Bulk Bag Recycling Line (ToronLi-ion™ MBB)\u003c\/span\u003e\u003c\/h3\u003e\n\u003cp\u003e\u003cspan\u003eThe ToronLi-ion™ MBB line recovers materials from battery production packaging. Used flexible intermediate bulk containers undergo shredding, washing, dewatering, and packaging to produce two output streams: residual material powder and clean polypropylene fabric.\u003c\/span\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cspan\u003eFacilities receiving cathode precursors, graphite, and lithium salts in bulk bags can use this system to recover residual powders that would otherwise be discarded with the packaging.\u003c\/span\u003e\u003c\/p\u003e\n\u003ch2\u003e\u003cspan\u003eHow to Choose the Right Battery Recycling Line\u003c\/span\u003e\u003c\/h2\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003e\u003cspan\u003eFor Spent Cells, Modules, and EV Packs:\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e Select the ToronLi-ion™ system, which incorporates inert-atmosphere crushing and pyrolysis stages required for processing charged cells.\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003e\u003cspan\u003eFor Coated Electrode Sheets and Pole Piece Scrap:\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e Choose the ESR line, which focuses on binder removal and foil granulation instead of dismantling assembled cells.\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003e\u003cspan\u003eFor Used Bulk Bags and Raw Material Packaging:\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e Select the MBB line to recover both residual powder and polypropylene fabric.\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003e\u003cspan\u003eFor Contract Black Mass Production:\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e Specify the screening and sorting stages according to the particle size and purity requirements of your refiner.\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003e\u003cspan\u003eFor Facilities Processing Multiple Waste Streams:\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e The modular system architecture allows you to commission one line initially and add other configurations as processing volumes increase.\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003e\u003cspan\u003eFor Facilities Processing Cells Without Prior Discharge:\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e Confirm the nitrogen-filling provisions and multi-level fire protection options during system design.\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003ch2\u003e\u003cspan\u003eWhy Choose Torontech for Your Battery Recycling Line\u003c\/span\u003e\u003c\/h2\u003e\n\u003cp\u003e\u003cspan\u003eTorontech provides testing and measurement equipment to laboratories and manufacturers throughout North America and international markets, supported by responsive technical assistance and calibration services. Our battery recycling line range is designed to deliver reliable, standards-driven performance, allowing you to work with a single supplier as your testing and processing requirements expand.\u003c\/span\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cspan\u003eOur team helps identify the appropriate system configuration based on your feedstock, applicable standards, and required throughput. We also provide support throughout installation and beyond.\u003c\/span\u003e\u003c\/p\u003e\n\u003ch2\u003e\u003cspan\u003eRequest a Quote\u003c\/span\u003e\u003c\/h2\u003e\n\u003cp\u003e\u003cspan\u003eShare details about the materials arriving at your facility, whether spent battery cells, electrode scrap, or used packaging, along with your target throughput and the specifications required by your material buyer.\u003c\/span\u003e\u003c\/p\u003e\n\u003cp\u003e\u003ca href=\"https:\/\/shop.torontech.com\/pages\/contact\"\u003e\u003cspan\u003eContact the Torontech team\u003c\/span\u003e\u003c\/a\u003e\u003cspan\u003e to discuss pricing, lead times, and the right battery recycling line for your operation.\u003c\/span\u003e\u003c\/p\u003e","products":[{"product_id":"lithium-ion-battery-recycling-system","title":"Lithium-ion Battery Recycling System","description":"\u003ch2\u003e\u003cspan\u003eLithium-ion Battery Recycling System – ToronLi-ion™\u003c\/span\u003e\u003c\/h2\u003e\n\u003cp\u003e\u003cspan\u003eThe ToronLi-ion™ lithium-ion battery recycling system recovers black mass, copper granules, aluminum granules, separator film, and casing material from used battery cells, modules, and electrode manufacturing scrap. Its integrated process combines physical crushing, thermal treatment, multi-stage screening, air classification, and gravity separation under centralized control. Processing capacities range from 500 to 2,000 kg\/h, with annual line capacities configurable from 500 to 20,000 tons. Each processing stage produces a separated material fraction suitable for commercial sale.\u003c\/span\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cspan\u003eSafely processing charged cells is one of the primary challenges in lithium-ion battery recycling. The initial crushing stage takes place inside a sealed four-shaft chamber designed for nitrogen filling. This creates an oxygen-deficient environment around the cutting area to reduce the conditions required for ignition. Multiple safety measures protect the charged-battery crushing process, while the low-speed, high-torque drive maintains controlled cell deformation. As a result, batteries can enter the processing line without requiring a separate preliminary discharge operation.\u003c\/span\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cspan\u003eThe modular design allows individual processing stages to operate independently while remaining integrated into the complete production sequence. Facilities can initially install the crushing and sorting sections, then expand their capabilities with pyrolysis, aluminum granule refining, black powder carbonization, or separator washing as processing requirements increase. A PLC-based central control system manages the connected modules and provides communication interfaces for integration with plant-level DCS systems. Independent module access also simplifies inspection and maintenance.\u003c\/span\u003e\u003c\/p\u003e\n\u003ch2\u003e\u003cspan\u003eLithium-ion Battery Recycling System – ToronLi-ion™ Applications\u003c\/span\u003e\u003c\/h2\u003e\n\u003cp\u003e\u003cspan\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0710\/5291\/9023\/files\/22-1174802783.webp?v=1793386677\" alt=\"Lithium-ion Battery Recycling System\"\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cspan\u003eThe ToronLi-ion™ recycling system supports both dedicated battery recyclers supplying black mass to refining facilities and battery manufacturers recovering materials from their own production waste.\u003c\/span\u003e\u003c\/p\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003e\u003cspan\u003eElectric Vehicle Battery Recycling\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e: Processes end-of-life traction battery packs, modules, and cells into separated metal and black mass fractions for subsequent refining.\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003e\u003cspan\u003eBlack Mass Production for Refiners\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e: Provides hydrometallurgical and pyrometallurgical processing facilities with screened cathode and anode powders featuring consistent particle sizes.\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003e\u003cspan\u003eConsumer Electronics Battery Recovery\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e: Processes lithium-ion cells from mobile phones, laptops, and portable electronic devices collected through mixed recycling streams.\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003e\u003cspan\u003eBattery Manufacturing Scrap\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e: Recovers valuable materials from positive and negative electrode sheets, laminates, and nonconforming production output generated by gigafactory operations.\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003e\u003cspan\u003eElectrode Pole Piece Processing\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e: Removes coating materials from copper and aluminum foil, allowing both metals to be recovered as clean granules for commercial use.\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003e\u003cspan\u003eLFP Battery Recycling\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e: Processes lithium iron phosphate batteries, recovering both separated powder and current collector foils as valuable material streams.\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003e\u003cspan\u003eEnergy Storage System Decommissioning\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e: Handles retired grid-scale and commercial energy storage batteries that have reached the end of their service life.\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003e\u003cspan\u003eCopper and Aluminum Recovery\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e: Produces separated metal granules through integrated air classification and specific gravity sorting processes.\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003e\u003cspan\u003eSeparator Film Recovery\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e: Preserves and recovers diaphragm material when the drying stage operates below the film damage threshold.\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003e\u003cspan\u003eAutomotive Dismantling Operations\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e: Expands existing vehicle and component recovery operations with dedicated lithium-ion battery processing capabilities.\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003e\u003cspan\u003eHazardous and Industrial Waste Contractors\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e: Enables contractors to process lithium batteries within their own facilities instead of transporting cells to external processing providers.\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003e\u003cspan\u003eCathode Material Producers\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e: Supports closed-loop material recovery by processing internal production scrap and returning recovered powder to the material supply chain.\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003e\u003cspan\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0710\/5291\/9023\/files\/23-1314798190.webp?v=1793386676\" alt=\"Lithium-ion Battery Recycling System\"\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cspan\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0710\/5291\/9023\/files\/24-2022369292.webp?v=1793386670\" alt=\"Lithium-ion Battery Recycling System\"\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003ch2\u003e\u003cspan\u003eLithium-ion Battery Recycling System – ToronLi-ion™ Key Features\u003c\/span\u003e\u003c\/h2\u003e\n\u003cp\u003e\u003cspan\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0710\/5291\/9023\/files\/25-808460792.webp?v=1793386725\" alt=\"Lithium-ion Battery Recycling System\"\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cspan\u003eThe ToronLi-ion™ system integrates nitrogen-protected crushing, staged thermal processing, and three distinct physical separation methods. Its modular configuration allows individual processing units to be selected or excluded according to the characteristics of the incoming battery material.\u003c\/span\u003e\u003c\/p\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003e\u003cspan\u003eNitrogen-Protected Four-Shaft Crushing\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e: Features a sealed cutting chamber designed for nitrogen filling, allowing charged cells to be shredded in an oxygen-deficient atmosphere to reduce fire risks.\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003e\u003cspan\u003eProcessing Without Prior Discharge\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e: Accepts charged battery cells directly, eliminating the separate discharge operation and reducing associated material-handling time.\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003e\u003cspan\u003eLow-Speed, High-Torque Shredder Drive\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e: Uses slow shaft rotation and high torque to process battery modules and cells with reduced noise and less heat generation than high-speed cutting systems.\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003e\u003cspan\u003eAutomatic Reverse and Overload Protection\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e: PLC-controlled starting, stopping, reversing, and overload responses automatically address blockages without requiring operators to access the cutting chamber.\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003e\u003cspan\u003eElectrolyte Condensation and Recovery\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e: Maintains drying temperatures between 100 and 150 degrees Celsius to capture electrolyte for recovery rather than allowing it to escape through the exhaust stream.\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003e\u003cspan\u003eSeparator Film Preservation\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e: Keeps the drying temperature below the separator film damage threshold, allowing diaphragm material to remain suitable for subsequent sorting and commercial recovery.\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003e\u003cspan\u003eLow-Temperature Cracking Furnace\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e: Operates between 450 and 600 degrees Celsius to decompose binders and residual organic compounds, improving the purity of recovered black powder.\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003e\u003cspan\u003eThree-Stage Exhaust Treatment\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e: Combines catalytic combustion, alkali washing and spraying, and activated carbon polishing to bring treated exhaust gas into compliance with emission requirements.\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003e\u003cspan\u003eCoating Stripping Fine Crusher\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e: Provides extended material residence time inside the crushing chamber to separate black powder from foil while converting copper and aluminum into granules for cleaner metal separation.\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003e\u003cspan\u003eCombined Static and Dynamic Screening\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e: Integrates linear screens, circular vibrating screens, swing screens, and airflow sorting screens to improve black powder recovery.\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003e\u003cspan\u003eAir Sorting at 99 Percent\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e: Uses airflow classification to separate lightweight film from heavier metal fractions, achieving a supplier-reported separation ratio of 99 percent.\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003e\u003cspan\u003eGravity Sorting at 99 Percent\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e: Separates copper and aluminum granules according to their specific gravity, with a supplier-reported sorting ratio of 99 percent.\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003e\u003cspan\u003eFully Sealed Conveying\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e: Uses enclosed material transfer between processing stages to contain dust and maintain material control throughout the production line.\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003e\u003cspan\u003eNegative Pressure Dust Extraction\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e: Maintains negative pressure throughout the process using centralized dust extraction, helping contain powder within the system and maintain a clean working environment.\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003e\u003cspan\u003eSiemens PLC Central Control\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e: Coordinates the complete processing sequence through a centralized control program, with Ethernet, MODBUS TCP\/IP, OPC, PROFINET, and DP communication interfaces available for DCS integration.\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003e\u003cspan\u003eBranded Electrical Components\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e: Features control cabinets equipped with ABB, Schneider, and Siemens electrical components to support parts availability and familiar maintenance procedures.\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003e\u003cspan\u003eModular Architecture\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e: Allows individual processing units to operate independently, enabling phased installation and future capacity or capability expansion without reconstructing the entire production line.\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003ch2\u003e\u003cspan\u003eTheory and Method\u003c\/span\u003e\u003c\/h2\u003e\n\u003cp\u003e\u003cspan\u003eLithium-ion battery components can be separated effectively through mechanical processing because their physical properties respond differently to crushing. Cathode and anode coatings consist of brittle particulate materials bonded to ductile metal foils. When crushing tears the foil into granules, the brittle coating simultaneously fractures and separates into fine particles. This creates two material groups with substantially different particle-size distributions, making screening an effective separation technique. Battery casings and pole lugs remain relatively large and heavy, allowing them to be removed from the material stream during the initial size and density separation stages.\u003c\/span\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cspan\u003eThermal processing removes substances that mechanical separation cannot adequately address. Battery electrolyte consists of volatile organic carbonate compounds. Heating the crushed material to temperatures between 100 and 150 degrees Celsius causes the electrolyte to vaporize, allowing it to be collected through condensation for recovery. This temperature range remains below the degradation threshold of the separator film, preserving the diaphragm for subsequent sorting. The material is then transferred to the cracking furnace, where temperatures between 450 and 600 degrees Celsius break down the polymer binders that attach electrode coatings to the metal foils. Residual organic compounds are also decomposed during this stage, reducing potential contamination in the recovered powder.\u003c\/span\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cspan\u003eThe final separation stages rely on differences in material density and aerodynamic behavior. Air classification uses terminal velocity to distinguish lightweight materials from heavier fractions. Separator film and plastic particles are carried upward by the airflow, while denser metal granules settle downward. The supplier reports a separation ratio of 99 percent for this process.\u003c\/span\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cspan\u003eCopper and aluminum are subsequently separated according to their specific gravity. Copper has a density of approximately 8.96 grams per cubic centimeter, compared with approximately 2.70 grams per cubic centimeter for aluminum. During gravity separation, a specialized sieving machine fluidizes the bed of metal granules, allowing the denser copper particles to migrate downward and separate into distinct layers from the aluminum. The supplier reports a sorting ratio of 99 percent for this separation process.\u003c\/span\u003e\u003c\/p\u003e\n\u003ch2\u003eLithium-ion Battery Recycling System - ToronLi-ion™ Technical Specifications\u003c\/h2\u003e\n\u003ch3\u003eSystem Overview\u003c\/h3\u003e\n\u003ctable class=\"table\" border=\"1\" cellspacing=\"0\" cellpadding=\"0\" width=\"852\"\u003e\n\u003cthead\u003e\n\u003ctr\u003e\n\u003cth\u003eParameter\u003c\/th\u003e\n\u003cth\u003eSpecification\u003c\/th\u003e\n\u003c\/tr\u003e\n\u003c\/thead\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003eSystem Type\u003c\/td\u003e\n\u003ctd\u003ePhysical crushing, thermal treatment, and sorting line for lithium-ion batteries\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eHourly Throughput\u003c\/td\u003e\n\u003ctd\u003e500 to 2,000 kg\/h\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eAnnual Processing Capacity\u003c\/td\u003e\n\u003ctd\u003e500 to 20,000 tons per year\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eInstalled Power\u003c\/td\u003e\n\u003ctd\u003e150 to 1,280 kW\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eProcessable Feedstock\u003c\/td\u003e\n\u003ctd\u003ePower battery packs and modules, consumer electronics lithium cells, positive and negative electrode sheets, laminates, battery production scrap\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eOutput Materials\u003c\/td\u003e\n\u003ctd\u003eBlack mass powder, copper granules, aluminum granules, separator film, battery casing and shell material, recovered electrolyte\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eCoarse Crushing Atmosphere\u003c\/td\u003e\n\u003ctd\u003eSealed chamber with nitrogen filling capability\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eDrying Temperature\u003c\/td\u003e\n\u003ctd\u003e100 to 150 °C\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eCracking Furnace Temperature\u003c\/td\u003e\n\u003ctd\u003e450 to 600 °C\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eAir Separation Ratio\u003c\/td\u003e\n\u003ctd\u003e99 percent (supplier stated)\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eGravity Sorting Ratio\u003c\/td\u003e\n\u003ctd\u003e99 percent (supplier stated)\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eControl System\u003c\/td\u003e\n\u003ctd\u003eSiemens PLC with central control cabinet\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eCommunication Interfaces\u003c\/td\u003e\n\u003ctd\u003eEthernet with independent IP address, MODBUS TCP\/IP, OPC, PROFINET, DP\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eElectrical Components\u003c\/td\u003e\n\u003ctd\u003eABB, Schneider, Siemens\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eDust Control\u003c\/td\u003e\n\u003ctd\u003eFully sealed conveying with negative pressure central dust removal\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eLayout\u003c\/td\u003e\n\u003ctd\u003eModular, floor space customized to the site\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eReference Installations\u003c\/td\u003e\n\u003ctd\u003e1,000 kg\/h, 1,500 kg\/h, and 2,000 kg\/h lines in operation\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003ch3\u003eMachine Line-Up\u003c\/h3\u003e\n\u003cp\u003eThe system consists of the following modules, each detailed according to its function, operating principle, and available technical parameters.\u003c\/p\u003e\n\u003ch4\u003e1. Sealed Conveying System\u003c\/h4\u003e\n\u003ctable class=\"table\" border=\"1\" cellspacing=\"0\" cellpadding=\"0\" width=\"864\"\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0710\/5291\/9023\/files\/26-1152250490.webp?v=1793386751\" alt=\"Lithium-ion Battery Recycling System\"\u003e\u003c\/td\u003e\n\u003ctd\u003eMaterial is transferred between processing stages through fully enclosed conveying systems. Sealed construction contains powder and vapor within the production line, preventing their release into the facility. Working in conjunction with the negative-pressure dust extraction system, the enclosed conveyors help maintain a clean and controlled working environment.\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003ctable class=\"table\" border=\"1\" cellspacing=\"0\" cellpadding=\"0\" width=\"785\"\u003e\n\u003cthead\u003e\n\u003ctr\u003e\n\u003cth\u003eParameter\u003c\/th\u003e\n\u003cth\u003eSpecification\u003c\/th\u003e\n\u003c\/tr\u003e\n\u003c\/thead\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003eFunction\u003c\/td\u003e\n\u003ctd\u003eEnclosed material transfer between processing stages\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eConstruction\u003c\/td\u003e\n\u003ctd\u003eFully sealed conveying enclosure\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eProcess Benefit\u003c\/td\u003e\n\u003ctd\u003eContains dust and vapor, reduces material loss between stages\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eIntegration\u003c\/td\u003e\n\u003ctd\u003eOperates under the negative pressure of the central dust removal system\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eConfiguration\u003c\/td\u003e\n\u003ctd\u003eRouting and length set by plant layout\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003ch4\u003e2. Coarse Crushing System\u003c\/h4\u003e\n\u003ctable class=\"table\" border=\"1\" cellspacing=\"0\" cellpadding=\"0\" width=\"624\"\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0710\/5291\/9023\/files\/27-947097981.webp?v=1793386766\" alt=\"Lithium-ion Battery Recycling System\"\u003e\u003c\/td\u003e\n\u003ctd\u003eThe coarse crushing stage uses a four-shaft shredder specifically designed for lithium-ion battery processing. Its housing features four-layer sealing, allowing the chamber to be filled with nitrogen to reduce oxygen levels around the cutting zone and minimize ignition risks when processing charged battery cells. The shredder rapidly reduces battery cells and modules into flake-sized material. Microcomputer-based controls automatically manage starting, stopping, reversing, and overload protection. Its low-speed, high-torque drive also ensures quiet operation during crushing.\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003ctable class=\"table\" border=\"1\" cellspacing=\"0\" cellpadding=\"0\" width=\"794\"\u003e\n\u003cthead\u003e\n\u003ctr\u003e\n\u003cth\u003eParameter\u003c\/th\u003e\n\u003cth\u003eSpecification\u003c\/th\u003e\n\u003c\/tr\u003e\n\u003c\/thead\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003eFunction\u003c\/td\u003e\n\u003ctd\u003ePrimary size reduction of lithium battery cells and modules into flake material\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eRotor Configuration\u003c\/td\u003e\n\u003ctd\u003eFour-shaft shredder\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eChamber Sealing\u003c\/td\u003e\n\u003ctd\u003eFour-fold tightness, suitable for nitrogen filling\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eAtmosphere Control\u003c\/td\u003e\n\u003ctd\u003eGas protection design for crushing charged batteries\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eSafety Provision\u003c\/td\u003e\n\u003ctd\u003eMulti-level protection measures against fire risk\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eDrive Characteristics\u003c\/td\u003e\n\u003ctd\u003eLow speed, high torque, low noise\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eControl Functions\u003c\/td\u003e\n\u003ctd\u003eAutomatic start, stop, reverse, and overload reverse\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eElectrical Control\u003c\/td\u003e\n\u003ctd\u003eDesigned to align with European CE requirements (certificate number not supplied)\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eOutput Form\u003c\/td\u003e\n\u003ctd\u003eFlake material for downstream thermal treatment\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003ch4\u003e3. Drying System\u003c\/h4\u003e\n\u003ctable class=\"table\" border=\"1\" cellspacing=\"0\" cellpadding=\"0\" width=\"624\"\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0710\/5291\/9023\/files\/28-1553053755.webp?v=1793386779\" alt=\"Lithium-ion Battery Recycling System\"\u003e\u003c\/td\u003e\n\u003ctd\u003eCrushed battery material undergoes drying at temperatures between 100 and 150 degrees Celsius. During this stage, the electrolyte and other organic compounds vaporize and are subsequently condensed for recovery. This temperature range remains below the separator film degradation threshold, preserving the diaphragm's integrity so it can be separated and recovered as a valuable material fraction during subsequent sorting.\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003ctable class=\"table\" border=\"1\" cellspacing=\"0\" cellpadding=\"0\" width=\"610\"\u003e\n\u003cthead\u003e\n\u003ctr\u003e\n\u003cth\u003eParameter\u003c\/th\u003e\n\u003cth\u003eSpecification\u003c\/th\u003e\n\u003c\/tr\u003e\n\u003c\/thead\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003eFunction\u003c\/td\u003e\n\u003ctd\u003eVolatilization and recovery of electrolyte and organic matter\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eOperating Temperature\u003c\/td\u003e\n\u003ctd\u003e100 to 150 °C\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eElectrolyte Handling\u003c\/td\u003e\n\u003ctd\u003eCondensed and recovered as a product stream\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eSeparator Condition\u003c\/td\u003e\n\u003ctd\u003eDiaphragm remains undamaged at this temperature\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eProcess Purpose\u003c\/td\u003e\n\u003ctd\u003ePrepares material for sorting and reduces load on the exhaust system\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003ch4\u003e4. Cracking and Pyrolysis System\u003c\/h4\u003e\n\u003ctable class=\"table\" border=\"1\" cellspacing=\"0\" cellpadding=\"0\" width=\"864\"\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0710\/5291\/9023\/files\/29-798212179.webp?v=1793386792\" alt=\"Lithium-ion Battery Recycling System\"\u003e\u003c\/td\u003e\n\u003ctd\u003eThe cracking furnace uses a low-temperature pyrolysis process operating between 450 and 600 degrees Celsius. At this temperature, residual organic compounds and impurities in the crushed battery material decompose, including the polymer binder that attaches electrode coatings to the current collector foil. Breaking down and removing these binders improves the purity of the black powder recovered during subsequent processing stages.\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003ctable class=\"table\" border=\"1\" cellspacing=\"0\" cellpadding=\"0\" width=\"814\"\u003e\n\u003cthead\u003e\n\u003ctr\u003e\n\u003cth\u003eParameter\u003c\/th\u003e\n\u003cth\u003eSpecification\u003c\/th\u003e\n\u003c\/tr\u003e\n\u003c\/thead\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003eFunction\u003c\/td\u003e\n\u003ctd\u003eThermal decomposition of organic matter and residual impurities\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eFurnace Temperature\u003c\/td\u003e\n\u003ctd\u003e450 to 600 °C\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eProcess Type\u003c\/td\u003e\n\u003ctd\u003eLow-temperature cracking\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eTarget Material\u003c\/td\u003e\n\u003ctd\u003eBinder and organic impurities in crushed battery material\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eProcess Benefit\u003c\/td\u003e\n\u003ctd\u003eRaises the quality of recovered black powder\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003ch4\u003e5. Exhaust Gas Treatment System\u003c\/h4\u003e\n\u003cp\u003eExhaust gases generated during drying and cracking are processed through a three-stage gas treatment system. Catalytic combustion breaks down combustible organic compounds, followed by alkali washing and spraying to neutralize acidic and harmful substances. Activated carbon treatment then provides final gas purification before the treated stream is discharged.\u003c\/p\u003e\n\u003ctable class=\"table\" border=\"1\" cellspacing=\"0\" cellpadding=\"0\" width=\"813\"\u003e\n\u003cthead\u003e\n\u003ctr\u003e\n\u003cth\u003eParameter\u003c\/th\u003e\n\u003cth\u003eSpecification\u003c\/th\u003e\n\u003c\/tr\u003e\n\u003c\/thead\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003eFunction\u003c\/td\u003e\n\u003ctd\u003eRemoval of harmful substances from process exhaust gas\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eStage 1\u003c\/td\u003e\n\u003ctd\u003eCatalytic combustion\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eStage 2\u003c\/td\u003e\n\u003ctd\u003eAlkali washing and spraying\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eStage 3\u003c\/td\u003e\n\u003ctd\u003eActivated carbon purification\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eDischarge Condition\u003c\/td\u003e\n\u003ctd\u003eTreated to meet applicable emission requirements\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003ch4\u003e6. Secondary Crusher\u003c\/h4\u003e\n\u003ctable class=\"table\" border=\"1\" cellspacing=\"0\" cellpadding=\"0\" width=\"726\"\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0710\/5291\/9023\/files\/30-305719570.webp?v=1793386807\" alt=\"Lithium-ion Battery Recycling System\"\u003e\u003c\/td\u003e\n\u003ctd\u003eA high-speed, single-shaft hammer crusher performs the intermediate size-reduction stage. Its hammering action breaks down bulk material remaining after thermal treatment, preparing the material stream for subsequent specific gravity separation of heavy components, including steel casings and pole lugs.\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003ctable class=\"table\" border=\"1\" cellspacing=\"0\" cellpadding=\"0\" width=\"829\"\u003e\n\u003cthead\u003e\n\u003ctr\u003e\n\u003cth\u003eParameter\u003c\/th\u003e\n\u003cth\u003eSpecification\u003c\/th\u003e\n\u003c\/tr\u003e\n\u003c\/thead\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003eFunction\u003c\/td\u003e\n\u003ctd\u003eIntermediate size reduction after thermal treatment\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eCrusher Type\u003c\/td\u003e\n\u003ctd\u003eHigh-speed single-shaft hammer crusher\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eTarget Material\u003c\/td\u003e\n\u003ctd\u003eBulk material remaining in the process stream\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eProcess Purpose\u003c\/td\u003e\n\u003ctd\u003ePrepares heavy fractions such as steel shells and pole lugs for gravity sorting\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003ch4\u003e7. Fine Crusher\u003c\/h4\u003e\n\u003ctable class=\"table\" border=\"1\" cellspacing=\"0\" cellpadding=\"0\" width=\"864\"\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0710\/5291\/9023\/files\/31-1724014358.webp?v=1793386818\" alt=\"Lithium-ion Battery Recycling System\"\u003e\u003c\/td\u003e\n\u003ctd\u003eThe fine crusher completes the separation of electrode coatings from their metal foils. Material remains inside the crushing chamber for an extended residence time rather than passing through immediately. Repeated crushing action removes black powder from the pole pieces while breaking copper and aluminum foils into granules. This granulation process enables effective separation of copper and aluminum during the subsequent sorting stages.\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003ctable class=\"table\" border=\"1\" cellspacing=\"0\" cellpadding=\"0\" width=\"610\"\u003e\n\u003cthead\u003e\n\u003ctr\u003e\n\u003cth\u003eParameter\u003c\/th\u003e\n\u003cth\u003eSpecification\u003c\/th\u003e\n\u003c\/tr\u003e\n\u003c\/thead\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003eFunction\u003c\/td\u003e\n\u003ctd\u003eStripping of black powder from electrode foil and granulation of current collectors\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eResidence Behavior\u003c\/td\u003e\n\u003ctd\u003eExtended retention in the crushing cavity\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eOutput Form\u003c\/td\u003e\n\u003ctd\u003eCopper granules, aluminum granules, liberated black powder\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eProcess Purpose\u003c\/td\u003e\n\u003ctd\u003eEnables clean copper and aluminum separation downstream\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003ch4\u003e8. Screening System\u003c\/h4\u003e\n\u003ctable class=\"table\" border=\"1\" cellspacing=\"0\" cellpadding=\"0\" width=\"864\"\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0710\/5291\/9023\/files\/32-491115409.webp?v=1793386829\" alt=\"Lithium-ion Battery Recycling System\"\u003e\u003c\/td\u003e\n\u003ctd\u003eScreening is performed using multiple machine types selected according to the processing configuration. Linear screens, circular vibrating screens, swing screens, and airflow sorting screens combine static and dynamic separation methods to extract black powder thoroughly from the material stream through multiple screening stages.\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003ctable class=\"table\" border=\"1\" cellspacing=\"0\" cellpadding=\"0\" width=\"610\"\u003e\n\u003cthead\u003e\n\u003ctr\u003e\n\u003cth\u003eParameter\u003c\/th\u003e\n\u003cth\u003eSpecification\u003c\/th\u003e\n\u003c\/tr\u003e\n\u003c\/thead\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003eFunction\u003c\/td\u003e\n\u003ctd\u003eSeparation of black powder from granule and coarse fractions\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eScreen Types\u003c\/td\u003e\n\u003ctd\u003eLinear screen, circular vibrating screen, swing screen, airflow sorting screen\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eScreening Method\u003c\/td\u003e\n\u003ctd\u003eCombined static and dynamic screening\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eSelection Basis\u003c\/td\u003e\n\u003ctd\u003eScreen type chosen according to the process route\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eProcess Benefit\u003c\/td\u003e\n\u003ctd\u003eRaises the recovery rate of black powder\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003ch4\u003e9. Air Separation System\u003c\/h4\u003e\n\u003ctable class=\"table\" border=\"1\" cellspacing=\"0\" cellpadding=\"0\" width=\"864\"\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0710\/5291\/9023\/files\/33-1984404855.webp?v=1793386843\" alt=\"Lithium-ion Battery Recycling System\"\u003e\u003c\/td\u003e\n\u003ctd\u003eThe air separation system uses a controlled airstream to classify materials according to their weight and aerodynamic properties. Lightweight materials are carried along with the airflow, while heavier fractions resist the air current and fall. This process separates separator film and plastic from metal granules and casing fragments.\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003cp\u003e.\u003c\/p\u003e\n\u003ctable class=\"table\" border=\"1\" cellspacing=\"0\" cellpadding=\"0\" width=\"796\"\u003e\n\u003cthead\u003e\n\u003ctr\u003e\n\u003cth\u003eParameter\u003c\/th\u003e\n\u003cth\u003eSpecification\u003c\/th\u003e\n\u003c\/tr\u003e\n\u003c\/thead\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003eFunction\u003c\/td\u003e\n\u003ctd\u003eSeparation of light material from heavy material\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eWorking Principle\u003c\/td\u003e\n\u003ctd\u003eAirflow direction and terminal velocity difference\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eSeparation Ratio\u003c\/td\u003e\n\u003ctd\u003e99 percent (supplier stated)\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eLight Fraction\u003c\/td\u003e\n\u003ctd\u003eSeparator film, plastic, lightweight residue\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eHeavy Fraction\u003c\/td\u003e\n\u003ctd\u003eMetal granules, casing and shell fragments\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003ch4\u003e10. Gravity Sorting System\u003c\/h4\u003e\n\u003ctable class=\"table\" border=\"1\" cellspacing=\"0\" cellpadding=\"0\" width=\"864\"\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0710\/5291\/9023\/files\/34-2072197207.webp?v=1793386856\" alt=\"Lithium-ion Battery Recycling System\"\u003e\u003c\/td\u003e\n\u003ctd\u003eGravity separation completes the metal recovery process. Any remaining black powder is first removed from the copper and aluminum granules through screening. The granules then enter a specific gravity sieving machine, which separates the two metals based on their difference in material density.\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003ctable class=\"table\" border=\"1\" cellspacing=\"0\" cellpadding=\"0\" width=\"797\"\u003e\n\u003cthead\u003e\n\u003ctr\u003e\n\u003cth\u003eParameter\u003c\/th\u003e\n\u003cth\u003eSpecification\u003c\/th\u003e\n\u003c\/tr\u003e\n\u003c\/thead\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003eFunction\u003c\/td\u003e\n\u003ctd\u003eSeparation of copper granules from aluminum granules\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eWorking Principle\u003c\/td\u003e\n\u003ctd\u003eSpecific gravity difference under sieving action\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003ePreliminary Step\u003c\/td\u003e\n\u003ctd\u003eSieving of residual black powder from the granule stream\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eSorting Ratio\u003c\/td\u003e\n\u003ctd\u003e99 percent (supplier stated)\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eOutput Fractions\u003c\/td\u003e\n\u003ctd\u003eCopper granules, aluminum granules, recovered black powder\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003ch4\u003e11. Powder Conveying System\u003c\/h4\u003e\n\u003cp\u003eRecovered black powder is transported through a dedicated conveying system, separate from the main material handling route. This isolated transfer process minimizes contamination risks and keeps fine powder contained throughout handling.\u003c\/p\u003e\n\u003ctable class=\"table\" border=\"1\" cellspacing=\"0\" cellpadding=\"0\" width=\"752\"\u003e\n\u003cthead\u003e\n\u003ctr\u003e\n\u003cth\u003eParameter\u003c\/th\u003e\n\u003cth\u003eSpecification\u003c\/th\u003e\n\u003c\/tr\u003e\n\u003c\/thead\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003eFunction\u003c\/td\u003e\n\u003ctd\u003eDedicated transport of recovered black powder\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eConstruction\u003c\/td\u003e\n\u003ctd\u003eEnclosed powder handling route\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eProcess Purpose\u003c\/td\u003e\n\u003ctd\u003eProtects product purity and contains fine material\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eDischarge\u003c\/td\u003e\n\u003ctd\u003eTo collection, packing, or further processing\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003ch4\u003e12. Central Dust Removal System\u003c\/h4\u003e\n\u003ctable class=\"table\" border=\"1\" cellspacing=\"0\" cellpadding=\"0\" width=\"624\"\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0710\/5291\/9023\/files\/35-587334718.webp?v=1793386870\" alt=\"Lithium-ion Battery Recycling System\"\u003e\u003c\/td\u003e\n\u003ctd\u003eA centralized dust extraction system maintains negative pressure throughout the processing line. Air is drawn inward at each material transfer point to prevent powder from escaping into the work area, while collected fine particles are returned to the product stream for recovery.\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003ctable class=\"table\" border=\"1\" cellspacing=\"0\" cellpadding=\"0\" width=\"811\"\u003e\n\u003cthead\u003e\n\u003ctr\u003e\n\u003cth\u003eParameter\u003c\/th\u003e\n\u003cth\u003eSpecification\u003c\/th\u003e\n\u003c\/tr\u003e\n\u003c\/thead\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003eFunction\u003c\/td\u003e\n\u003ctd\u003eDust capture and workspace air quality control\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eOperating Principle\u003c\/td\u003e\n\u003ctd\u003eNegative pressure across the process line\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eCoverage\u003c\/td\u003e\n\u003ctd\u003eTransfer points, crushing, screening, and sorting stages\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eProcess Benefit\u003c\/td\u003e\n\u003ctd\u003eReduces dust escape and recovers captured fine material\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003ch4\u003e13. Central Control System\u003c\/h4\u003e\n\u003ctable class=\"table\" border=\"1\" cellspacing=\"0\" cellpadding=\"0\" width=\"864\"\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0710\/5291\/9023\/files\/36-631928193.webp?v=1793386890\" alt=\"Lithium-ion Battery Recycling System\"\u003e\u003c\/td\u003e\n\u003ctd\u003eThe entire process is managed through a Siemens PLC-based electrical control system. The controller includes an Ethernet port with an independent IP address and supports MODBUS TCP\/IP, OPC, and PROFINET protocols, along with a DP communication interface. These communication capabilities enable integration with the plant's DCS and provide the corresponding variable table. Electrical control cabinets are equipped with ABB, Schneider, and Siemens components.\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003ctable class=\"table\" border=\"1\" cellspacing=\"0\" cellpadding=\"0\" width=\"857\"\u003e\n\u003cthead\u003e\n\u003ctr\u003e\n\u003cth\u003eParameter\u003c\/th\u003e\n\u003cth\u003eSpecification\u003c\/th\u003e\n\u003c\/tr\u003e\n\u003c\/thead\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003eFunction\u003c\/td\u003e\n\u003ctd\u003eProcess sequence control, monitoring, and plant integration\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eController\u003c\/td\u003e\n\u003ctd\u003eSiemens PLC\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eNetwork Interface\u003c\/td\u003e\n\u003ctd\u003eEthernet port with independent IP address\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eSupported Protocols\u003c\/td\u003e\n\u003ctd\u003eMODBUS TCP\/IP, OPC, PROFINET, DP\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003ePlant Integration\u003c\/td\u003e\n\u003ctd\u003eDCS communication with variable table provided\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eComponent Brands\u003c\/td\u003e\n\u003ctd\u003eABB, Schneider, Siemens\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eCable Management\u003c\/td\u003e\n\u003ctd\u003eCable trays laid according to site requirements\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eOperation\u003c\/td\u003e\n\u003ctd\u003eCentralized automatic control across all modules\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e","brand":"Torontech","offers":[{"title":"Default Title","offer_id":51370455957743,"sku":null,"price":100.0,"currency_code":"CAD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0710\/5291\/9023\/files\/lithium-ion-battery-recycling-sy_1.webp?v=1793386648"},{"product_id":"lithium-ion-electrode-scrap-recycling-line","title":"Lithium-Ion Electrode Scrap Recycling Line","description":"\u003ch2\u003e\u003cspan\u003eLithium-Ion Electrode Scrap Recycling Line – ToronLi-ion™ ESR\u003c\/span\u003e\u003c\/h2\u003e\n\u003cp\u003e\u003cspan\u003eThe ToronLi-ion™ ESR lithium-ion electrode scrap recycling line recovers coated cathode and anode sheets, stacking scrap, and laminate offcuts, separating them into reusable copper foil, aluminum foil, and electrode powder. Its crushing, separation, and purification stages operate in a fully automated sequence with minimal manual handling. According to supplier data, the system achieves a recovery rate of more than 95% of reusable materials. Battery manufacturers can use this line to recover internal production scrap and return valuable materials to the supply chain instead of paying for coated foil disposal.\u003c\/span\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cspan\u003eUnlike whole-cell recycling, electrode scrap processing focuses on separating the coating from the current collector. A polymer binder holds the electrode coating to the metal foil, making delamination rather than cell dismantling the primary recovery challenge. The ToronLi-ion™ ESR addresses this through staged mechanical processing combined with thermal treatment to break down the binder and remove residual organic matter. During crushing, copper and aluminum foils form granules instead of breaking down into powder, creating the particle size and density differences required for effective downstream separation.\u003c\/span\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cspan\u003eThe recovered electrode powder retains valuable metals from the original coating, including lithium, cobalt, and nickel, making it suitable for further hydrometallurgical extraction by refiners. Separately recovered copper and aluminum granules are ready for direct sale. A centralized PLC controls the entire processing sequence, reducing operator involvement while maintaining consistent performance across shifts. Automated operation also minimizes exposure to fine powder, supporting material purity and improved workplace conditions.\u003c\/span\u003e\u003c\/p\u003e\n\u003ch2\u003e\u003cspan\u003eLithium-Ion Electrode Scrap Recycling Line – ToronLi-ion™ ESR Applications\u003c\/span\u003e\u003c\/h2\u003e\n\u003cp\u003e\u003cspan\u003eThe ToronLi-ion™ ESR recycling line is designed for battery manufacturers producing coated electrode scrap and recycling facilities processing pole piece materials as a dedicated waste stream.\u003c\/span\u003e\u003c\/p\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003e\u003cspan\u003eBattery Gigafactory Production Scrap\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e: Recovers coated foil rejected during coating, calendering, and slitting operations, allowing valuable materials to reenter the supply chain rather than being discarded.\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003e\u003cspan\u003eElectrode Coating Line Rejects\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e: Processes off-spec electrode sheets generated during production startup, coating defects, and routine material changeovers.\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003e\u003cspan\u003eCathode Sheet Recovery\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e: Separates aluminum current collectors from cathode coatings, recovering both the metal foil and metal-bearing powder fraction.\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003e\u003cspan\u003eAnode Sheet Recovery\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e: Separates copper foil from graphite coating to produce clean copper granules and recovered anode material.\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003e\u003cspan\u003eStacking and Laminating Scrap\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e: Processes laminate trimming waste and stacking offcuts with electrode coating on both surfaces.\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003e\u003cspan\u003eSlitting and Calendering Offcuts\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e: Handles narrow edge trimmings and roll ends generated throughout electrode converting operations.\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003e\u003cspan\u003eCathode Material Producers\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e: Supports internal material recovery by returning off-spec coated electrode material to the powder supply.\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003e\u003cspan\u003eCopper Foil Recovery\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e: Produces coating-free granulated copper suitable for direct sale to metal buyers.\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003e\u003cspan\u003eAluminum Foil Recovery\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e: Processes coated aluminum current collectors into clean granules through the same recovery process.\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003e\u003cspan\u003eBlack Powder Supply to Refiners\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e: Produces screened electrode powder with consistent particle sizes for subsequent hydrometallurgical processing.\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003e\u003cspan\u003ePilot Line and R\u0026amp;D Scrap\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e: Handles small-volume development materials with varying coating chemistries between production batches.\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003e\u003cspan\u003eContract Electrode Manufacturers\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e: Provides recycling capabilities for electrode scrap generated across multiple customer production programs.\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003ch2\u003e\u003cspan\u003eLithium-Ion Electrode Scrap Recycling Line – ToronLi-ion™ ESR Key Features\u003c\/span\u003e\u003c\/h2\u003e\n\u003cp\u003e\u003cspan\u003eThe ToronLi-ion™ ESR combines multi-stage crushing, thermal binder removal, and three distinct separation principles. Individual processing modules can be configured according to the electrode chemistry and scrap volume at the installation site.\u003c\/span\u003e\u003c\/p\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003e\u003cspan\u003eRecovery Above 95 Percent\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e: Supplier data indicates that more than 95% of the input material is recovered as reusable output across the combined product streams.\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003e\u003cspan\u003eFully Automated Sequence\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e: Automated processing requires minimal manual intervention, helping reduce labor costs and limit operator exposure to fine powder.\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003e\u003cspan\u003ePrecision Electrode Crushing\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e: Crushing mechanisms are designed specifically for coated electrode sheets rather than general scrap, preserving foil integrity while releasing the electrode coating.\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003e\u003cspan\u003eCoating Stripping Fine Crusher\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e: Extended material residence inside the crushing chamber removes powder from pole pieces and converts copper and aluminum foil into granules.\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003e\u003cspan\u003eSealed Four-Shaft Crushing Chamber\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e: The box-shaped chamber features four-fold sealing and supports nitrogen filling to reduce ignition risks when processing reactive materials.\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003e\u003cspan\u003eLow-Speed High-Torque Drive\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e: Slow shaft rotation combined with high torque cuts coated electrode sheets quietly while minimizing the heat buildup associated with faster cutting systems.\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003e\u003cspan\u003eAutomatic Reverse and Overload Protection\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e: PLC-controlled starting, stopping, reversing, and overload protection help clear material blockages without requiring the cutting chamber to be opened.\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003e\u003cspan\u003eControlled Drying Stage\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e: Operating temperatures between 100 and 150°C remove organic matter without damaging the film material required for subsequent separation.\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003e\u003cspan\u003eLow-Temperature Cracking Furnace\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e: Processing temperatures between 450 and 600°C decompose polymer binders and residual organic compounds, improving recovered powder quality.\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003e\u003cspan\u003eThree-Stage Exhaust Treatment\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e: Catalytic combustion, alkali washing and spraying, and activated carbon polishing treat exhaust gases to meet emission requirements.\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003e\u003cspan\u003eStatic and Dynamic Screening Combined\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e: Linear screens, circular vibrating screens, and airflow sorting screens work together to achieve thorough powder separation.\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003e\u003cspan\u003eAir Sorting at 99 Percent\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e: Airflow classification separates lightweight materials from heavier fractions with a supplier-reported separation ratio of 99%.\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003e\u003cspan\u003eGravity Sorting at 99 Percent\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e: Specific gravity screening separates copper granules from aluminum granules with a supplier-reported sorting ratio of 99%.\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003e\u003cspan\u003eSiemens PLC Central Control\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e: A centralized Siemens PLC program controls the complete process. Ethernet, MODBUS TCP\/IP, OPC, PROFINET, and DP interfaces are provided for DCS integration.\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003e\u003cspan\u003eBranded Electrical Components\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e: Electrical control cabinets feature ABB, Schneider, and Siemens components, supporting parts availability and convenient servicing.\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003e\u003cspan\u003eReduced Environmental Load\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e: Recycling coated electrode foil reduces battery manufacturing waste sent for disposal while returning valuable metal materials to production.\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003ch2\u003e\u003cspan\u003eTheory and Method\u003c\/span\u003e\u003c\/h2\u003e\n\u003cp\u003e\u003cspan\u003eLithium-ion electrode scrap recycling primarily involves separating the electrode coating from its metal current collector. The coating consists of particulate material bonded to the foil surface by a polymer binder, typically polyvinylidene fluoride on the cathode side. This bonding makes conventional crushing insufficient because the underlying foil deforms instead of fracturing. The ToronLi-ion™ ESR combines mechanical processing and thermal treatment to overcome this challenge. Heat decomposes the binder and weakens its bonding strength, while repeated crushing applies shear forces that remove the loosened coating from the metal surface.\u003c\/span\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cspan\u003eThe different physical properties of the foil and coating enable subsequent separation. Copper and aluminum are ductile metals that tear into curled granules during crushing rather than becoming fine powder. Electrode coatings, in contrast, are brittle and break down into fine particles. This produces two material fractions with significantly different particle sizes, allowing screening equipment to separate electrode powder from metal granules. Extended residence time inside the fine crusher further removes residual coating while shaping the metal granules into their final form.\u003c\/span\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cspan\u003eThe final metal separation stage uses differences in material density. Copper has a specific gravity of approximately 8.96 g\/cm³, compared with approximately 2.70 g\/cm³ for aluminum. This substantial difference makes gravity-based separation effective. During specific gravity sieving, the granule bed becomes fluidized, allowing denser copper particles to move downward and separate from aluminum through stratification. The supplier-reported sorting ratio for this process is 99%. Air classification handles the lighter material fractions, separating film and other low-density residues with a reported separation ratio of 99%.\u003c\/span\u003e\u003c\/p\u003e\n\u003ch2\u003eLithium-Ion Electrode Scrap Recycling Line - ToronLi-ion™ ESR Technical Specifications\u003c\/h2\u003e\n\u003ch3\u003eSystem Overview\u003c\/h3\u003e\n\u003ctable class=\"table\" border=\"1\" cellspacing=\"0\" cellpadding=\"0\" width=\"611\"\u003e\n\u003cthead\u003e\n\u003ctr\u003e\n\u003cth\u003eParameter\u003c\/th\u003e\n\u003cth\u003eSpecification\u003c\/th\u003e\n\u003c\/tr\u003e\n\u003c\/thead\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003eSystem Type\u003c\/td\u003e\n\u003ctd\u003eAutomated crushing, thermal treatment, and sorting line for lithium battery electrode scrap\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eProcessable Feedstock\u003c\/td\u003e\n\u003ctd\u003eCathode and anode electrode plates, pole pieces, stacking and laminate scrap, coated foil offcuts\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eOutput Materials\u003c\/td\u003e\n\u003ctd\u003eElectrode powder, copper granules, aluminum granules, separated film material\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eRecovered Metal Content\u003c\/td\u003e\n\u003ctd\u003eElectrode powder carrying lithium, cobalt, and nickel for downstream refining\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eMaterial Recovery Rate\u003c\/td\u003e\n\u003ctd\u003eOver 95 percent of reusable material (supplier stated)\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eCrushing Chamber Sealing\u003c\/td\u003e\n\u003ctd\u003eFour-fold tightness, suitable for nitrogen filling\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eDrying Temperature\u003c\/td\u003e\n\u003ctd\u003e100 to 150 °C\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eCracking Furnace Temperature\u003c\/td\u003e\n\u003ctd\u003e450 to 600 °C\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eAir Sorting Ratio\u003c\/td\u003e\n\u003ctd\u003e99 percent (supplier stated)\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eGravity Sorting Ratio\u003c\/td\u003e\n\u003ctd\u003e99 percent (supplier stated)\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eControl System\u003c\/td\u003e\n\u003ctd\u003eSiemens PLC with central control cabinet\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eCommunication Interfaces\u003c\/td\u003e\n\u003ctd\u003eEthernet with independent IP address, MODBUS TCP\/IP, OPC, PROFINET, DP\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eElectrical Components\u003c\/td\u003e\n\u003ctd\u003eABB, Schneider, Siemens\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eAutomation Level\u003c\/td\u003e\n\u003ctd\u003eFully automated process with minimal manual intervention\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eLayout\u003c\/td\u003e\n\u003ctd\u003eModular, floor space customized to the site\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003ch3\u003eMachine Line-Up\u003c\/h3\u003e\n\u003cp\u003eThe recycling line consists of the following processing modules. Each section outlines the module's function, operating principle, and available technical parameters.\u003c\/p\u003e\n\u003ch4\u003e1. Feeding System\u003c\/h4\u003e\n\u003ctable class=\"table\" border=\"1\" cellspacing=\"0\" cellpadding=\"0\" width=\"864\"\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0710\/5291\/9023\/files\/26-1152250490_1.webp?v=1793387560\" alt=\"Lithium-Ion Electrode Scrap Recycling Line\"\u003e\u003c\/td\u003e\n\u003ctd\u003eElectrode scrap is loaded onto the infeed conveyor and delivered to the crushing stage at a regulated feed rate. Consistent material feeding keeps the crusher operating within its designated torque range and prevents sudden overloads caused by dense bundles of stacked electrode sheets.\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003ctable class=\"table\" border=\"1\" cellspacing=\"0\" cellpadding=\"0\" width=\"549\"\u003e\n\u003cthead\u003e\n\u003ctr\u003e\n\u003cth\u003eParameter\u003c\/th\u003e\n\u003cth\u003eSpecification\u003c\/th\u003e\n\u003c\/tr\u003e\n\u003c\/thead\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003eFunction\u003c\/td\u003e\n\u003ctd\u003eMeters electrode scrap into the crushing system at a controlled rate\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eFeed Material\u003c\/td\u003e\n\u003ctd\u003eLoose sheet, stacked laminate, roll ends, and trim\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eDischarge\u003c\/td\u003e\n\u003ctd\u003eDirect into crushing chamber\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eConfiguration\u003c\/td\u003e\n\u003ctd\u003eSized to line throughput and scrap format\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003ch4\u003e2. Crushing System\u003c\/h4\u003e\n\u003ctable class=\"table\" border=\"1\" cellspacing=\"0\" cellpadding=\"0\" width=\"624\"\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0710\/5291\/9023\/files\/27-947097981_1.webp?v=1793387572\" alt=\"Lithium-Ion Electrode Scrap Recycling Line\"\u003e\u003c\/td\u003e\n\u003ctd\u003eThe coarse crusher is a four-shaft shredder specifically designed for lithium-ion battery processing. Its enclosed box-shaped housing features four-fold sealing, allowing the crushing chamber to be filled with nitrogen to reduce oxygen levels around the cutting area and minimize ignition risks when processing charged cells. Batteries and modules are rapidly reduced into flake material. Microcomputer-based controls automatically manage startup, shutdown, reverse operation, and overload protection. The drive system operates at low speed with high torque, ensuring efficient size reduction with minimal noise.\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003ctable class=\"table\" border=\"1\" cellspacing=\"0\" cellpadding=\"0\" width=\"610\"\u003e\n\u003cthead\u003e\n\u003ctr\u003e\n\u003cth\u003eParameter\u003c\/th\u003e\n\u003cth\u003eSpecification\u003c\/th\u003e\n\u003c\/tr\u003e\n\u003c\/thead\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003eFunction\u003c\/td\u003e\n\u003ctd\u003ePrimary size reduction of electrode plates and laminate into flake material\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eRotor Configuration\u003c\/td\u003e\n\u003ctd\u003eFour-shaft shredder\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eChamber Sealing\u003c\/td\u003e\n\u003ctd\u003eFour-fold tightness, suitable for nitrogen filling\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eAtmosphere Control\u003c\/td\u003e\n\u003ctd\u003eGas protection design available\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eSafety Provision\u003c\/td\u003e\n\u003ctd\u003eMulti-level protection measures against fire risk\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eDrive Characteristics\u003c\/td\u003e\n\u003ctd\u003eLow speed, high torque, low noise\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eControl Functions\u003c\/td\u003e\n\u003ctd\u003eAutomatic start, stop, reverse, and overload reverse\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eElectrical Control\u003c\/td\u003e\n\u003ctd\u003eDesigned to align with European CE requirements (certificate number not supplied)\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eOutput Form\u003c\/td\u003e\n\u003ctd\u003eFlake material for downstream treatment\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003ch4\u003e3. Drying System\u003c\/h4\u003e\n\u003ctable class=\"table\" border=\"1\" cellspacing=\"0\" cellpadding=\"0\" width=\"624\"\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0710\/5291\/9023\/files\/28-1553053755_1.webp?v=1793387592\" alt=\"Lithium-Ion Electrode Scrap Recycling Line\"\u003e\u003c\/td\u003e\n\u003ctd\u003eCrushed material undergoes controlled drying at temperatures between 100 and 150°C. During this stage, organic compounds volatilize and are subsequently condensed for recovery. The operating temperature remains below the decomposition threshold of the film material, preserving its integrity for effective separation in the downstream processing stages.\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003ctable class=\"table\" border=\"1\" cellspacing=\"0\" cellpadding=\"0\" width=\"610\"\u003e\n\u003cthead\u003e\n\u003ctr\u003e\n\u003cth\u003eParameter\u003c\/th\u003e\n\u003cth\u003eSpecification\u003c\/th\u003e\n\u003c\/tr\u003e\n\u003c\/thead\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003eFunction\u003c\/td\u003e\n\u003ctd\u003eVolatilization and recovery of organic matter from crushed material\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eOperating Temperature\u003c\/td\u003e\n\u003ctd\u003e100 to 150 °C\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eRecovery Method\u003c\/td\u003e\n\u003ctd\u003eCondensation of volatilized organics\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eFilm Condition\u003c\/td\u003e\n\u003ctd\u003eFilm material remains undamaged at this temperature\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eProcess Purpose\u003c\/td\u003e\n\u003ctd\u003ePrepares material for sorting and reduces load on the exhaust system\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003ch4\u003e4. Cracking and Pyrolysis System\u003c\/h4\u003e\n\u003ctable class=\"table\" border=\"1\" cellspacing=\"0\" cellpadding=\"0\" width=\"864\"\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0710\/5291\/9023\/files\/29-798212179_1.webp?v=1793387604\" alt=\"Lithium-Ion Electrode Scrap Recycling Line\"\u003e\u003c\/td\u003e\n\u003ctd\u003eThe cracking furnace uses low-temperature pyrolysis at operating temperatures between 450 and 600°C. This process decomposes residual organic matter and impurities in the crushed battery material, including the polymer binder that bonds the electrode coating to the current collector foil. Removing these substances improves the purity of the black powder recovered during subsequent processing stages.\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003ctable class=\"table\" border=\"1\" cellspacing=\"0\" cellpadding=\"0\" width=\"611\"\u003e\n\u003cthead\u003e\n\u003ctr\u003e\n\u003cth\u003eParameter\u003c\/th\u003e\n\u003cth\u003eSpecification\u003c\/th\u003e\n\u003c\/tr\u003e\n\u003c\/thead\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003eFunction\u003c\/td\u003e\n\u003ctd\u003eThermal decomposition of binder, organic matter, and residual impurities\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eFurnace Temperature\u003c\/td\u003e\n\u003ctd\u003e450 to 600 °C\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eProcess Type\u003c\/td\u003e\n\u003ctd\u003eLow-temperature cracking\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eTarget Material\u003c\/td\u003e\n\u003ctd\u003ePolymer binder and organic impurities in crushed electrode material\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eProcess Benefit\u003c\/td\u003e\n\u003ctd\u003eRaises the quality of recovered electrode powder\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003ch4\u003e5. Exhaust Gas Treatment System\u003c\/h4\u003e\n\u003cp\u003eExhaust gases generated during drying and cracking are processed through a three-stage treatment system. Catalytic combustion breaks down combustible organic compounds, followed by alkali washing and spraying to neutralize acidic and other harmful components. Activated carbon provides final gas purification before the treated stream is discharged.\u003c\/p\u003e\n\u003ctable class=\"table\" border=\"1\" cellspacing=\"0\" cellpadding=\"0\" width=\"531\"\u003e\n\u003cthead\u003e\n\u003ctr\u003e\n\u003cth\u003eParameter\u003c\/th\u003e\n\u003cth\u003eSpecification\u003c\/th\u003e\n\u003c\/tr\u003e\n\u003c\/thead\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003eFunction\u003c\/td\u003e\n\u003ctd\u003eRemoval of harmful substances from process exhaust gas\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eStage 1\u003c\/td\u003e\n\u003ctd\u003eCatalytic combustion\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eStage 2\u003c\/td\u003e\n\u003ctd\u003eAlkali washing and spraying\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eStage 3\u003c\/td\u003e\n\u003ctd\u003eActivated carbon purification\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eDischarge Condition\u003c\/td\u003e\n\u003ctd\u003eTreated to meet applicable emission requirements\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003ch4\u003e6. Secondary Crusher\u003c\/h4\u003e\n\u003ctable class=\"table\" border=\"1\" cellspacing=\"0\" cellpadding=\"0\" width=\"726\"\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0710\/5291\/9023\/files\/30-305719570_1.webp?v=1793387620\" alt=\"Lithium-Ion Electrode Scrap Recycling Line\"\u003e\u003c\/td\u003e\n\u003ctd\u003eA high-speed, single-shaft hammer crusher performs the intermediate size-reduction stage. Its hammer mechanism breaks down bulk material remaining after thermal treatment, preparing the processed stream for specific gravity separation of heavier components, including steel shells and pole lugs.\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003ctable class=\"table\" border=\"1\" cellspacing=\"0\" cellpadding=\"0\" width=\"460\"\u003e\n\u003cthead\u003e\n\u003ctr\u003e\n\u003cth\u003eParameter\u003c\/th\u003e\n\u003cth\u003eSpecification\u003c\/th\u003e\n\u003c\/tr\u003e\n\u003c\/thead\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003eFunction\u003c\/td\u003e\n\u003ctd\u003eIntermediate size reduction after thermal treatment\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eCrusher Type\u003c\/td\u003e\n\u003ctd\u003eHigh-speed single-shaft hammer crusher\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eTarget Material\u003c\/td\u003e\n\u003ctd\u003eBulk material remaining in the process stream\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eProcess Purpose\u003c\/td\u003e\n\u003ctd\u003ePrepares heavy fractions for gravity sorting\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003ch4\u003e7. Fine Crusher\u003c\/h4\u003e\n\u003ctable class=\"table\" border=\"1\" cellspacing=\"0\" cellpadding=\"0\" width=\"864\"\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0710\/5291\/9023\/files\/31-1724014358_1.webp?v=1793387635\" alt=\"Lithium-Ion Electrode Scrap Recycling Line\"\u003e\u003c\/td\u003e\n\u003ctd\u003eThe fine crusher completes the separation of electrode coating from the metal foil. Material remains inside the crushing chamber for an extended processing period instead of passing through immediately. Repeated mechanical action strips black powder from the pole pieces while converting copper and aluminum foils into granules. This granulation process creates the material characteristics needed for effective separation of copper and aluminum during the subsequent sorting stage.\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003ctable class=\"table\" border=\"1\" cellspacing=\"0\" cellpadding=\"0\" width=\"610\"\u003e\n\u003cthead\u003e\n\u003ctr\u003e\n\u003cth\u003eParameter\u003c\/th\u003e\n\u003cth\u003eSpecification\u003c\/th\u003e\n\u003c\/tr\u003e\n\u003c\/thead\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003eFunction\u003c\/td\u003e\n\u003ctd\u003eStripping of coating from electrode foil and granulation of current collectors\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eResidence Behavior\u003c\/td\u003e\n\u003ctd\u003eExtended retention in the crushing cavity\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eOutput Form\u003c\/td\u003e\n\u003ctd\u003eCopper granules, aluminum granules, liberated electrode powder\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eProcess Purpose\u003c\/td\u003e\n\u003ctd\u003eEnables clean copper and aluminum separation downstream\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003ch4\u003e8. Screening System\u003c\/h4\u003e\n\u003ctable class=\"table\" border=\"1\" cellspacing=\"0\" cellpadding=\"0\" width=\"864\"\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0710\/5291\/9023\/files\/32-491115409_1.webp?v=1793387647\" alt=\"Lithium-Ion Electrode Scrap Recycling Line\"\u003e\u003c\/td\u003e\n\u003ctd\u003eThe screening system uses multiple types of equipment selected according to the processing route, including linear screens, circular vibrating screens, swing screens, and airflow sorting screens. These machines combine static and dynamic screening methods to thoroughly separate black powder from the material through multiple stages rather than relying on a single screening pass.\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003ctable class=\"table\" border=\"1\" cellspacing=\"0\" cellpadding=\"0\" width=\"568\"\u003e\n\u003cthead\u003e\n\u003ctr\u003e\n\u003cth\u003eParameter\u003c\/th\u003e\n\u003cth\u003eSpecification\u003c\/th\u003e\n\u003c\/tr\u003e\n\u003c\/thead\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003eFunction\u003c\/td\u003e\n\u003ctd\u003eSeparation of electrode powder from granule and coarse fractions\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eScreen Types\u003c\/td\u003e\n\u003ctd\u003eLinear screen, circular vibrating screen, airflow sorting screen\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eScreening Method\u003c\/td\u003e\n\u003ctd\u003eCombined static and dynamic screening\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eSelection Basis\u003c\/td\u003e\n\u003ctd\u003eScreen type chosen according to the process route\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eProcess Benefit\u003c\/td\u003e\n\u003ctd\u003eRaises the recovery rate of electrode powder\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003ch4\u003e9. Air Sorting System\u003c\/h4\u003e\n\u003ctable class=\"table\" border=\"1\" cellspacing=\"0\" cellpadding=\"0\" width=\"864\"\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0710\/5291\/9023\/files\/33-1984404855_1.webp?v=1793387659\" alt=\"Lithium-Ion Electrode Scrap Recycling Line\"\u003e\u003c\/td\u003e\n\u003ctd\u003eThe air sorting system uses a controlled airflow to separate materials according to their weight and density. Lightweight particles are carried along by the airstream, while heavier particles resist the airflow and fall downward. This process separates film and other low-density residues from the metal granules.\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003ctable class=\"table\" border=\"1\" cellspacing=\"0\" cellpadding=\"0\" width=\"468\"\u003e\n\u003cthead\u003e\n\u003ctr\u003e\n\u003cth\u003eParameter\u003c\/th\u003e\n\u003cth\u003eSpecification\u003c\/th\u003e\n\u003c\/tr\u003e\n\u003c\/thead\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003eFunction\u003c\/td\u003e\n\u003ctd\u003eSeparation of light material from heavy material\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eWorking Principle\u003c\/td\u003e\n\u003ctd\u003eAirflow direction and terminal velocity difference\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eSeparation Ratio\u003c\/td\u003e\n\u003ctd\u003e99 percent (supplier stated)\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eLight Fraction\u003c\/td\u003e\n\u003ctd\u003eFilm material and low-density residue\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eHeavy Fraction\u003c\/td\u003e\n\u003ctd\u003eCopper and aluminum granules\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003ch4\u003e10. Gravity Sorting System\u003c\/h4\u003e\n\u003ctable class=\"table\" border=\"1\" cellspacing=\"0\" cellpadding=\"0\" width=\"864\"\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0710\/5291\/9023\/files\/34-2072197207_1.webp?v=1793387677\" alt=\"Lithium-Ion Electrode Scrap Recycling Line\"\u003e\u003c\/td\u003e\n\u003ctd\u003eGravity separation performs the final metal sorting stage. First, residual black powder is screened out of the copper and aluminum granules. The remaining metal fractions then pass through a specific gravity sieving machine, which separates copper from aluminum based on their difference in density.\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003ctable class=\"table\" border=\"1\" cellspacing=\"0\" cellpadding=\"0\" width=\"797\"\u003e\n\u003cthead\u003e\n\u003ctr\u003e\n\u003cth\u003eParameter\u003c\/th\u003e\n\u003cth\u003eSpecification\u003c\/th\u003e\n\u003c\/tr\u003e\n\u003c\/thead\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003eFunction\u003c\/td\u003e\n\u003ctd\u003eSeparation of copper granules from aluminum granules\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eWorking Principle\u003c\/td\u003e\n\u003ctd\u003eSpecific gravity difference under sieving action\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003ePreliminary Step\u003c\/td\u003e\n\u003ctd\u003eSieving of residual black powder from the granule stream\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eSorting Ratio\u003c\/td\u003e\n\u003ctd\u003e99 percent (supplier stated)\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eOutput Fractions\u003c\/td\u003e\n\u003ctd\u003eCopper granules, aluminum granules, recovered black powder\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003ch4\u003e11. Central Control System\u003c\/h4\u003e\n\u003ctable class=\"table\" border=\"1\" cellspacing=\"0\" cellpadding=\"0\" width=\"864\"\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0710\/5291\/9023\/files\/36-631928193_1.webp?v=1793387694\" alt=\"Lithium-Ion Electrode Scrap Recycling Line\"\u003e\u003c\/td\u003e\n\u003ctd\u003eElectrical systems throughout the entire processing line are managed by a Siemens PLC program. The controller includes an Ethernet port with an independent IP address and supports MODBUS TCP\/IP, OPC, and PROFINET protocols, along with a DP communication interface. These connectivity options enable integration with the plant's DCS and provide the corresponding variable table. Electrical control cabinets feature ABB, Schneider, and Siemens components.\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003ctable class=\"table\" border=\"1\" cellspacing=\"0\" cellpadding=\"0\" width=\"790\"\u003e\n\u003cthead\u003e\n\u003ctr\u003e\n\u003cth\u003eParameter\u003c\/th\u003e\n\u003cth\u003eSpecification\u003c\/th\u003e\n\u003c\/tr\u003e\n\u003c\/thead\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003eFunction\u003c\/td\u003e\n\u003ctd\u003eProcess sequence control, monitoring, and plant integration\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eController\u003c\/td\u003e\n\u003ctd\u003eSiemens PLC\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eNetwork Interface\u003c\/td\u003e\n\u003ctd\u003eEthernet port with independent IP address\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eSupported Protocols\u003c\/td\u003e\n\u003ctd\u003eMODBUS TCP\/IP, OPC, PROFINET, DP\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003ePlant Integration\u003c\/td\u003e\n\u003ctd\u003eDCS communication with variable table provided\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eComponent Brands\u003c\/td\u003e\n\u003ctd\u003eABB, Schneider, Siemens\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eCable Management\u003c\/td\u003e\n\u003ctd\u003eCable trays laid according to site requirements\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eOperation\u003c\/td\u003e\n\u003ctd\u003eCentralized automatic control across all modules\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e","brand":"Torontech","offers":[{"title":"Default Title","offer_id":51370461135087,"sku":null,"price":100.0,"currency_code":"CAD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0710\/5291\/9023\/files\/Lithium-Ion-Electrode-Scrap-Recycling-Line.webp?v=1793387519"},{"product_id":"battery-material-bulk-bag-recycling-line","title":"Battery Material Bulk Bag Recycling Line","description":"\u003ch2\u003eBattery Material Bulk Bag Recycling Line – ToronLi-ion™ MBB\u003c\/h2\u003e\n\u003cp\u003eThe ToronLi-ion™ MBB bulk bag recycling line converts used flexible intermediate bulk containers (FIBCs) into two valuable outputs: recovered material powder and clean polypropylene fabric. The fully integrated process combines shredding, washing, dewatering, and packaging in an automated sequence, from material feeding to final discharge. Battery material manufacturing facilities generate large quantities of these bags because cathode precursors, graphite, and lithium salts are commonly supplied in FIBCs. Residual powder trapped in the woven fabric retains significant material value. This recycling line recovers that material rather than allowing it to leave the facility with discarded packaging.\u003c\/p\u003e\n\u003cp\u003eWoven polypropylene presents different processing challenges than plastic film and rigid plastics. Its tear-resistant construction makes it difficult to shred, while loose fabric can wrap around rotating shafts instead of passing through the cutting chamber. The ToronLi-ion™ MBB addresses these challenges with a cutting mechanism configured for multi-layer woven structures. It reduces complete bags into smaller fragments that can be processed effectively during subsequent washing. Opening the woven structure exposes trapped powder and creates the conditions needed for effective material recovery.\u003c\/p\u003e\n\u003cp\u003eAutomated operation extends from the feeding point through final discharge, minimizing operator contact with residual powder and maintaining consistent output across production shifts. The enclosed, controllable process manages material throughout the entire recycling sequence. This containment is particularly valuable for battery raw material facilities, where recovered powder can return to production instead of entering the waste stream. The recovered polypropylene fabric exits the line ready for baling, commercial sale, or further extrusion into regranulate.\u003c\/p\u003e\n\u003ch2\u003eBattery Material Bulk Bag Recycling Line – ToronLi-ion™ MBB Applications\u003c\/h2\u003e\n\u003cp\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0710\/5291\/9023\/files\/38-1815203394.webp?v=1793388297\" alt=\"Battery Material Bulk Bag Recycling Line\"\u003e\u003c\/p\u003e\n\u003cp\u003eThe ToronLi-ion™ MBB recycling line is suitable for industrial facilities that accumulate used FIBCs containing recoverable product residues within their woven fabric.\u003c\/p\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cdiv\u003e\n\u003cdiv\u003e\n\u003cp\u003eBattery Material Manufacturing: Recovers cathode precursor, graphite, and lithium salt residues from packaging generated throughout the raw material supply chain.\u003c\/p\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cdiv\u003e\n\u003cdiv\u003e\n\u003cp\u003eCathode and Anode Material Producers: Retrieves residual powder remaining in bags after material discharge, allowing it to return to production instead of being discarded with the packaging.\u003c\/p\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cdiv\u003e\n\u003cdiv\u003e\n\u003cp\u003eGigafactory Packaging Waste: Processes the high volume of FIBCs generated by battery cell manufacturing facilities as a continuous recycling stream rather than relying on periodic disposal services.\u003c\/p\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cdiv\u003e\n\u003cdiv\u003e\n\u003cp\u003eChemical and Mineral Processing: Cleans bulk bags previously used for transporting pigments, additives, catalysts, and mineral concentrates.\u003c\/p\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cdiv\u003e\n\u003cdiv\u003e\n\u003cp\u003eFertilizer and Agrochemical Handling: Processes bags containing fertilizer and treated product residues, recovering powder to help offset packaging disposal costs.\u003c\/p\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cdiv\u003e\n\u003cdiv\u003e\n\u003cp\u003eCement and Building Materials: Recycles packaging used in cement manufacturing, additive handling, and dry mix production.\u003c\/p\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cdiv\u003e\n\u003cdiv\u003e\n\u003cp\u003eMining and Mineral Concentrate Logistics: Recovers valuable concentrate residues from transport bags at ports, shipping terminals, and mineral processing facilities.\u003c\/p\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cdiv\u003e\n\u003cdiv\u003e\n\u003cp\u003eFood and Feed Ingredient Plants: Processes bags used for dry ingredient handling, with clean polypropylene fabric recovery as the primary objective.\u003c\/p\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cdiv\u003e\n\u003cdiv\u003e\n\u003cp\u003ePlastic Recycling Operations: Introduces a woven polypropylene recycling stream into existing operations, producing washed plastic flake suitable for regranulate production.\u003c\/p\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cdiv\u003e\n\u003cdiv\u003e\n\u003cp\u003eFIBC Manufacturers: Supports internal material recovery by processing production offcuts, rejected bags, and returned containers.\u003c\/p\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cdiv\u003e\n\u003cdiv\u003e\n\u003cp\u003eWaste Management Contractors: Enables in-house bulk bag recycling instead of sending used packaging materials to landfills or incineration facilities.\u003c\/p\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cdiv\u003e\n\u003cdiv\u003e\n\u003cp\u003eIndustrial Site Services: Provides a material recovery solution for bulk packaging waste collected across multiple industrial client operations.\u003c\/p\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e\n\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003ch2\u003eBattery Material Bulk Bag Recycling Line – ToronLi-ion™ MBB Key Features\u003c\/h2\u003e\n\u003cp\u003eThe ToronLi-ion™ MBB integrates the complete bulk bag recycling process into one coordinated system. Each processing stage is designed to accommodate the fabric characteristics and contamination levels encountered at industrial facilities.\u003c\/p\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cdiv\u003e\n\u003cdiv\u003e\n\u003cp\u003eDual Output Recovery: Produces both recovered material powder and clean polypropylene fabric, creating two potential revenue streams from a single packaging waste input.\u003c\/p\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cdiv\u003e\n\u003cdiv\u003e\n\u003cp\u003eIntegrated Process Sequence: Connects shredding, washing, dewatering, and packaging into one continuous production line, eliminating the need to manage separate processing machines.\u003c\/p\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cdiv\u003e\n\u003cdiv\u003e\n\u003cp\u003eFully Automated Operation: Controls the process from material feeding through final discharge, reducing labor requirements and limiting direct handling of residual powder.\u003c\/p\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cdiv\u003e\n\u003cdiv\u003e\n\u003cp\u003eContinuous Throughput: Supports uninterrupted material processing rather than batch-based operation, making the system suitable for facilities with consistent FIBC waste volumes.\u003c\/p\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cdiv\u003e\n\u003cdiv\u003e\n\u003cp\u003eShredding Designed for Woven Fabric: Uses a cutting configuration specifically suited to multi-layer woven polypropylene, addressing the processing challenges associated with fabric compared with film and rigid plastics.\u003c\/p\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cdiv\u003e\n\u003cdiv\u003e\n\u003cp\u003eContained and Controllable Process: Keeps material within the integrated system throughout the recycling sequence, supporting effective product recovery and improved workplace conditions.\u003c\/p\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cdiv\u003e\n\u003cdiv\u003e\n\u003cp\u003ePowder Recovery from Wash Water: Separates and collects residual material released during washing as an independent product fraction instead of allowing it to leave with the wastewater.\u003c\/p\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cdiv\u003e\n\u003cdiv\u003e\n\u003cp\u003eMechanical Dewatering: Removes moisture through mechanical processing, taking advantage of polypropylene's hydrophobic properties to reduce the subsequent drying requirement.\u003c\/p\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cdiv\u003e\n\u003cdiv\u003e\n\u003cp\u003eIntegrated Packaging Stage: Packs the cleaned polypropylene fabric at the end of the line, preparing it for storage, transportation, or sale without requiring a separate handling operation.\u003c\/p\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cdiv\u003e\n\u003cdiv\u003e\n\u003cp\u003eResource Recovery Focus: Captures both recoverable material fractions, increasing the proportion of incoming packaging waste converted into usable products.\u003c\/p\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e\n\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003ch2\u003eTheory and Method\u003c\/h2\u003e\n\u003cp\u003eBulk bag recycling begins with the mechanical challenges associated with woven fabric. FIBCs are manufactured from multiple layers of woven polypropylene tape, creating a durable structure capable of carrying loads of up to one ton without tearing. This strength also makes the material resistant to conventional cutting methods. Loose fabric can wrap around rotating shafts instead of feeding smoothly into the cutting mechanism. For this reason, bulk bag processing requires a cutting-based approach rather than the impact-based methods commonly used for rigid materials. Shredding the bags into smaller fragments also opens the woven structure and increases the exposed surface area available for washing.\u003c\/p\u003e\n\u003cp\u003eThe washing stage addresses two different forms of powder adhesion. Fine particles become mechanically trapped between the woven tapes, while electrostatic attraction causes smaller particles to cling to fiber surfaces. Water alone cannot effectively remove both types of contamination. The washing process therefore combines immersion with agitation and friction generated as the shredded fabric fragments tumble against one another. As the powder separates from the fabric, it disperses into the wash water and is subsequently recovered through settling. Mineral and battery material powders have considerably greater density than the surrounding liquid, allowing them to separate under gravity. Polypropylene, by comparison, has a density of approximately 0.91 grams per cubic centimeter, lower than water at 1.00 grams per cubic centimeter. This density difference supports the separation of the plastic fabric from the recovered powder.\u003c\/p\u003e\n\u003cp\u003eDewatering takes advantage of another important characteristic of polypropylene: its hydrophobic nature and extremely low water absorption. Instead of penetrating the polymer, moisture remains on the surfaces of the shredded fragments as a thin film. Mechanical processing removes this surface moisture directly through methods such as squeezing or centrifugal force. This approach avoids the additional drying energy that would be necessary for polymers capable of absorbing water. Achieving low residual moisture is important for subsequent processing because it affects bale weight accuracy and determines whether the recovered polypropylene flake can proceed directly to extrusion.\u003c\/p\u003e\n\u003ch2\u003eBattery Material Bulk Bag Recycling Line - ToronLi-ion™ MBB Technical Specifications\u003c\/h2\u003e\n\u003ch3\u003eSystem Overview\u003c\/h3\u003e\n\u003ctable class=\"table\" border=\"1\" cellspacing=\"0\" cellpadding=\"0\" width=\"610\"\u003e\n\u003cthead\u003e\n\u003ctr\u003e\n\u003cth\u003eParameter\u003c\/th\u003e\n\u003cth\u003eSpecification\u003c\/th\u003e\n\u003c\/tr\u003e\n\u003c\/thead\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003eSystem Type\u003c\/td\u003e\n\u003ctd\u003eAutomated shredding, washing, dewatering, and packaging line for flexible intermediate bulk containers\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eProcessable Feedstock\u003c\/td\u003e\n\u003ctd\u003eUsed FIBCs, jumbo bags, ton bags, and woven polypropylene bulk packaging\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003ePrimary Material\u003c\/td\u003e\n\u003ctd\u003eMulti-layer woven polypropylene fabric\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eOutput Materials\u003c\/td\u003e\n\u003ctd\u003eRecovered material powder, cleaned polypropylene fabric\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eProcess Sequence\u003c\/td\u003e\n\u003ctd\u003eFeeding, shredding, washing, dewatering, packaging\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eAutomation Level\u003c\/td\u003e\n\u003ctd\u003eFully automated from feeding through discharging\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eOperating Mode\u003c\/td\u003e\n\u003ctd\u003eContinuous operation\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eProcess Containment\u003c\/td\u003e\n\u003ctd\u003eControlled and contained across the full material route\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eLayout\u003c\/td\u003e\n\u003ctd\u003eModular line arrangement, configured to site footprint\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003ch3\u003eMachine Line-Up\u003c\/h3\u003e\n\u003cp\u003eThe ToronLi-ion™ MBB recycling line consists of the following integrated modules. Each section outlines the module's purpose, operating principle, and available technical parameters.\u003c\/p\u003e\n\u003ch4\u003e1. Feeding System\u003c\/h4\u003e\n\u003cp\u003eUsed bulk bags are placed onto an inclined infeed conveyor, which transports them into the shredder hopper at a controlled feeding rate. Regulated material delivery keeps the shredder within its operating load range and prevents sudden load increases that could occur if multiple bags were fed into the hopper at once.\u003c\/p\u003e\n\u003ctable class=\"table\" border=\"1\" cellspacing=\"0\" cellpadding=\"0\" width=\"521\"\u003e\n\u003cthead\u003e\n\u003ctr\u003e\n\u003cth\u003eParameter\u003c\/th\u003e\n\u003cth\u003eSpecification\u003c\/th\u003e\n\u003c\/tr\u003e\n\u003c\/thead\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003eFunction\u003c\/td\u003e\n\u003ctd\u003eMeters used bags into the shredding stage at a controlled rate\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eConveyor Type\u003c\/td\u003e\n\u003ctd\u003eInclined belt conveyor\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eFeed Material\u003c\/td\u003e\n\u003ctd\u003eWhole FIBCs, jumbo bags, and woven bulk packaging\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eDischarge\u003c\/td\u003e\n\u003ctd\u003eDirect into shredder hopper\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eConfiguration\u003c\/td\u003e\n\u003ctd\u003eSized to line throughput and bag dimensions\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003ch4\u003e2. Shredding System\u003c\/h4\u003e\n\u003cp\u003eThe shredder cuts complete bulk bags into smaller fragments. Since woven polypropylene is designed to withstand tearing, the cutting mechanism is configured specifically for multi-layer fabric rather than plastic film or rigid materials. In addition to reducing material size, shredding opens the woven structure and exposes trapped powder, allowing the subsequent washing stage to access and recover the residual material.\u003c\/p\u003e\n\u003ctable class=\"table\" border=\"1\" cellspacing=\"0\" cellpadding=\"0\" width=\"524\"\u003e\n\u003cthead\u003e\n\u003ctr\u003e\n\u003cth\u003eParameter\u003c\/th\u003e\n\u003cth\u003eSpecification\u003c\/th\u003e\n\u003c\/tr\u003e\n\u003c\/thead\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003eFunction\u003c\/td\u003e\n\u003ctd\u003eSize reduction of whole bags into washable fragments\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eTarget Material\u003c\/td\u003e\n\u003ctd\u003eMulti-layer woven polypropylene fabric\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eCutting Approach\u003c\/td\u003e\n\u003ctd\u003eShearing action suited to tear-resistant woven structures\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eProcess Purpose\u003c\/td\u003e\n\u003ctd\u003eOpens the weave and exposes trapped material for washing\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eDischarge\u003c\/td\u003e\n\u003ctd\u003eTo washing stage\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003ch4\u003e3. Washing System\u003c\/h4\u003e\n\u003cp\u003eThe washing stage removes residual product from the polypropylene fabric. Shredded fragments are immersed in water and agitated, creating friction between tumbling pieces that dislodges powder trapped within the woven structure. The released material disperses into the wash water. Polypropylene remains afloat while the denser powder settles, allowing the difference in material density to support effective separation.\u003c\/p\u003e\n\u003ctable class=\"table\" border=\"1\" cellspacing=\"0\" cellpadding=\"0\" width=\"594\"\u003e\n\u003cthead\u003e\n\u003ctr\u003e\n\u003cth\u003eParameter\u003c\/th\u003e\n\u003cth\u003eSpecification\u003c\/th\u003e\n\u003c\/tr\u003e\n\u003c\/thead\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003eFunction\u003c\/td\u003e\n\u003ctd\u003eRemoval of residual powder and contamination from fabric fragments\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eMethod\u003c\/td\u003e\n\u003ctd\u003eImmersion combined with agitation and inter-fragment friction\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eSeparation Basis\u003c\/td\u003e\n\u003ctd\u003eDensity difference between floating polypropylene and settling powder\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eStage Count\u003c\/td\u003e\n\u003ctd\u003eSet to contamination level and output specification\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eOutput\u003c\/td\u003e\n\u003ctd\u003eCleaned fabric fragments and powder-laden wash water\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003ch4\u003e4. Powder Recovery\u003c\/h4\u003e\n\u003cp\u003ePowder released during the washing process is collected and discharged through a separate product stream. This material recovery capability distinguishes battery material bulk bag recycling from conventional plastic washing, as the recovered powder returned to production can hold greater value than the cleaned polypropylene fabric.\u003c\/p\u003e\n\u003ctable class=\"table\" border=\"1\" cellspacing=\"0\" cellpadding=\"0\" width=\"590\"\u003e\n\u003cthead\u003e\n\u003ctr\u003e\n\u003cth\u003eParameter\u003c\/th\u003e\n\u003cth\u003eSpecification\u003c\/th\u003e\n\u003c\/tr\u003e\n\u003c\/thead\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003eFunction\u003c\/td\u003e\n\u003ctd\u003eCapture of residual material powder released during washing\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eSeparation Basis\u003c\/td\u003e\n\u003ctd\u003eSettling of dense powder from the wash medium\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eOutput Form\u003c\/td\u003e\n\u003ctd\u003eRecovered powder fraction for reuse or onward processing\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eProcess Purpose\u003c\/td\u003e\n\u003ctd\u003eConverts residue that would otherwise leave with effluent into product\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003ch4\u003e5. Dewatering System\u003c\/h4\u003e\n\u003cp\u003eMechanical dewatering removes surface moisture from the washed polypropylene fragments. Because polypropylene absorbs very little water, moisture remains as a thin film on the fragment surfaces rather than penetrating the material. Mechanical removal eliminates this moisture without the energy consumption associated with oven drying of water-absorbent polymers.\u003c\/p\u003e\n\u003ctable class=\"table\" border=\"1\" cellspacing=\"0\" cellpadding=\"0\" width=\"581\"\u003e\n\u003cthead\u003e\n\u003ctr\u003e\n\u003cth\u003eParameter\u003c\/th\u003e\n\u003cth\u003eSpecification\u003c\/th\u003e\n\u003c\/tr\u003e\n\u003c\/thead\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003eFunction\u003c\/td\u003e\n\u003ctd\u003eRemoval of surface water from washed fabric fragments\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eMethod\u003c\/td\u003e\n\u003ctd\u003eMechanical dewatering\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eMaterial Property Exploited\u003c\/td\u003e\n\u003ctd\u003eHydrophobic polypropylene retains only surface moisture\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eOutput Condition\u003c\/td\u003e\n\u003ctd\u003eLow residual moisture fabric ready for packing\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eProcess Benefit\u003c\/td\u003e\n\u003ctd\u003eReduces drying energy and stabilizes packed bale weight\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003ch4\u003e6. Packaging System\u003c\/h4\u003e\n\u003cp\u003eThe cleaned and dewatered polypropylene fabric is packaged at the final stage of the line. Integrated packaging eliminates the need for separate material handling and produces uniform units ready for storage, transportation, or commercial sale.\u003c\/p\u003e\n\u003ctable class=\"table\" border=\"1\" cellspacing=\"0\" cellpadding=\"0\" width=\"556\"\u003e\n\u003cthead\u003e\n\u003ctr\u003e\n\u003cth\u003eParameter\u003c\/th\u003e\n\u003cth\u003eSpecification\u003c\/th\u003e\n\u003c\/tr\u003e\n\u003c\/thead\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003eFunction\u003c\/td\u003e\n\u003ctd\u003ePacking of recovered polypropylene fabric into transportable units\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003ePosition\u003c\/td\u003e\n\u003ctd\u003eFinal stage of the process line\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eOutput\u003c\/td\u003e\n\u003ctd\u003ePacked recovered fabric ready for storage, sale, or extrusion\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eProcess Benefit\u003c\/td\u003e\n\u003ctd\u003eRemoves separate downstream handling of loose material\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003ch4\u003e7. Control and Automation System\u003c\/h4\u003e\n\u003cp\u003eThe entire line operates under automated control, from initial material feeding to final discharge. Centralized operation maintains consistent processing across shifts while keeping the material contained throughout the recycling sequence. This is particularly important for facilities where recovered powder is a valuable product rather than a waste material.\u003c\/p\u003e\n\u003ctable class=\"table\" border=\"1\" cellspacing=\"0\" cellpadding=\"0\" width=\"521\"\u003e\n\u003cthead\u003e\n\u003ctr\u003e\n\u003cth\u003eParameter\u003c\/th\u003e\n\u003cth\u003eSpecification\u003c\/th\u003e\n\u003c\/tr\u003e\n\u003c\/thead\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003eFunction\u003c\/td\u003e\n\u003ctd\u003eSequence control and monitoring across the full line\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eCoverage\u003c\/td\u003e\n\u003ctd\u003eFeeding through discharging\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eOperating Mode\u003c\/td\u003e\n\u003ctd\u003eAutomatic, continuous\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eOperator Involvement\u003c\/td\u003e\n\u003ctd\u003eMinimal manual intervention required\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eProcess Benefit\u003c\/td\u003e\n\u003ctd\u003eConsistent output and controlled material containment\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e","brand":"Torontech","offers":[{"title":"Default Title","offer_id":51370539221231,"sku":null,"price":100.0,"currency_code":"CAD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0710\/5291\/9023\/files\/battery-material-bulk-bag-recycl.webp?v=1793388281"}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0710\/5291\/9023\/collections\/lithium-ion-battery-recycling-sy.webp?v=1793386408","url":"https:\/\/shop.torontech.com\/es\/collections\/battery-recycling-lines.oembed","provider":"Torontech","version":"1.0","type":"link"}