{"title":"Biomass Processing System","description":"\u003ch2\u003e\u003cspan\u003eBiomass Processing Systems | ISO 17225 Solid Biofuel Classification\u003c\/span\u003e\u003c\/h2\u003e\n\u003cp\u003e\u003cspan\u003eA Biomass Processing System converts bulky agricultural and forestry residues, including straw, stalks, reeds, and wood waste, into uniform particle sizes suitable for biogas production, briquette manufacturing, pellet production, or gasification. Torontech's ToronBPS™ series offers three configurations featuring double-shaft shredding and ultrafine grinding stages, with finished biomass classified according to the ISO 17225 solid biofuel series. These systems support biogas plants, green methanol and hydrogen production facilities, and gasification or co-firing operations by preparing raw biomass for downstream processing in a continuous production line.\u003c\/span\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cspan\u003eThe product range includes a basic shredding and crushing line for loose particulate feedstock, a briquetting configuration for densified fuel, and a fully modular system with optional screening, drying, and pelletizing units. Each configuration uses progressive shearing and grinding stages to achieve the particle size required by the subsequent process, whether it involves an anaerobic digester, gasifier, or boiler.\u003c\/span\u003e\u003c\/p\u003e\n\u003ch2\u003e\u003cspan\u003eApplications\u003c\/span\u003e\u003c\/h2\u003e\n\u003cp\u003e\u003cspan\u003eBiomass Processing Systems help facilities convert agricultural and forestry residues into usable energy feedstock for various industrial applications.\u003c\/span\u003e\u003c\/p\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003e\u003cspan\u003eBiogas and Biomethane Production\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e: Processes straw and stalks into fine particles to improve feedstock digestibility in anaerobic digesters.\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003e\u003cspan\u003eGreen Methanol and Hydrogen Production\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e: Prepares densified biomass briquettes for use as gasification feedstock in synthesis processes.\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003e\u003cspan\u003eBiomass Co-firing at Power Plants\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e: Produces biomass with consistent particle sizes for co-firing alongside coal or other primary fuels.\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003e\u003cspan\u003eAgricultural and Forestry Residue Recycling\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e: Processes corn straw, wheat stalks, rice straw, reeds, peanut straw, waste wood, and palm waste.\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003e\u003cspan\u003eBiomass Pellet and Briquette Manufacturing\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e: Supplies fine, dried feedstock to pellet mills for manufacturing biomass pellets or briquettes for resale.\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003ch2\u003e\u003cspan\u003eBiomass Processing System Range\u003c\/span\u003e\u003c\/h2\u003e\n\u003cp\u003e\u003cspan\u003eThe ToronBPS™ series offers three configurations designed to meet different downstream feedstock requirements.\u003c\/span\u003e\u003c\/p\u003e\n\u003ch3\u003e\u003cspan\u003eBiomass Processing System (ToronBPS™ 100)\u003c\/span\u003e\u003c\/h3\u003e\n\u003cp\u003e\u003cspan\u003eThe ToronBPS™ 100 is a basic processing configuration designed for biomethane production and alternative fuel feedstock preparation. A double-shaft shredder followed by a two- or three-stage fine crushing sequence reduces biomass to 30–50 mm, or down to 1–5 mm when a third crushing stage is included.\u003c\/span\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cspan\u003eThe fully enclosed system operates with negative-pressure dust collection and requires only one to two operators. It is suitable for biogas and biomethane facilities that need loose, finely processed feedstock without an additional molding stage.\u003c\/span\u003e\u003c\/p\u003e\n\u003ch3\u003e\u003cspan\u003eBiomass Processing System (ToronBPS™ 200B)\u003c\/span\u003e\u003c\/h3\u003e\n\u003cp\u003e\u003cspan\u003eThe ToronBPS™ 200B is a briquetting configuration developed for preparing biomass feedstock for green methanol and hydrogen production. Bale shredding and two-stage fine shredding reduce the material to the particle size required by a biomass pelletizer. A modular molding line then compresses the processed material into dense briquettes.\u003c\/span\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cspan\u003eThis configuration is suitable for facilities that require densified, transport-efficient feedstock for gasification instead of loose particulate material.\u003c\/span\u003e\u003c\/p\u003e\n\u003ch3\u003e\u003cspan\u003eBiomass Processing System (ToronBPS™ 300M)\u003c\/span\u003e\u003c\/h3\u003e\n\u003cp\u003e\u003cspan\u003eThe ToronBPS™ 300M is a fully modular processing configuration designed for gasification and biomass co-firing applications. Its double-shaft shredder and ultrafine shredder reduce biomass to 5 mm or finer. Optional equipment includes trommel screening, magnetic separation, drying, and pelletizing units.\u003c\/span\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cspan\u003eThe system can produce fine powder, coarse straw, pellets, or briquettes according to the requirements of the downstream gasification or co-firing process. Its modular design is suitable for facilities that need to process biomass into multiple feedstock formats using one production line.\u003c\/span\u003e\u003c\/p\u003e\n\u003ch2\u003e\u003cspan\u003eHow to Choose the Right Biomass Processing System\u003c\/span\u003e\u003c\/h2\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003e\u003cspan\u003eFor biogas or biomethane digesters requiring loose feedstock\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e: Select the ToronBPS™ 100 for straightforward shredding and crushing to the required particle size without a molding stage.\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003e\u003cspan\u003eFor gasification applications requiring dense, transport-efficient feedstock\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e: Choose the ToronBPS™ 200B for its integrated briquetting process.\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003e\u003cspan\u003eFor facilities handling multiple feedstock formats or planning to expand output options\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e: Choose the ToronBPS™ 300M for its modular screening, drying, and pelletizing capabilities.\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003e\u003cspan\u003eFor facilities primarily processing herbaceous residues such as straw and reeds\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e: Any configuration may be suitable. Classify the output according to ISO 17225-6 or ISO 17225-7 for non-woody solid biofuels.\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003e\u003cspan\u003eFor facilities primarily processing wood or forestry residues\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e: The optional pelletizing equipment on the ToronBPS™ 300M supports wood pellet production, with output classified according to ISO 17225-2.\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003ch2\u003e\u003cspan\u003eWhy Choose Torontech for Your Biomass Processing System\u003c\/span\u003e\u003c\/h2\u003e\n\u003cp\u003e\u003cspan\u003eTorontech provides biomass processing and material-handling equipment for biogas plants, gasification facilities, and biomass fuel manufacturers throughout North America and international markets. Customers benefit from responsive technical support and parts service.\u003c\/span\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cspan\u003eThe ToronBPS™ series uses a shared shredding and processing platform, allowing facilities to maintain a consistent equipment supplier as feedstock volumes and processing requirements evolve. Our team helps identify the appropriate system configuration based on raw material characteristics, target particle size, and downstream processing requirements, with support extending from installation through ongoing operation.\u003c\/span\u003e\u003c\/p\u003e\n\u003ch2\u003e\u003cspan\u003eRequest a Quote\u003c\/span\u003e\u003c\/h2\u003e\n\u003cp\u003e\u003cspan\u003eShare details about the biomass materials you process and the feedstock format required by your downstream operation. Our team will recommend a suitable configuration for your application. \u003c\/span\u003e\u003ca href=\"https:\/\/shop.torontech.com\/pages\/contact\"\u003e\u003cspan\u003eContact the Torontech team\u003c\/span\u003e\u003c\/a\u003e\u003cspan\u003e to request pricing and lead-time information.\u003c\/span\u003e\u003c\/p\u003e","products":[{"product_id":"biomass-processing-system-toronbps-200b","title":"Biomass Processing System - ToronBPS™ 200B","description":"\u003ch2\u003e\u003cspan\u003eBiomass Processing System for Green Methanol and Hydrogen\u003c\/span\u003e\u003c\/h2\u003e\n\u003cp\u003e\u003cspan\u003eThe ToronBPS™ 200B Biomass Processing System shreds, sizes, and compresses agricultural and wood residues into briquettes for use as feedstock in green methanol and hydrogen production. Green methanol manufacturers, hydrogen production facilities, and biomass fuel processors can use this system to transform bulky, low-density materials, including reeds, peanut straw, and waste wood, into dense, uniform briquettes suitable for gasification. Torontech designed this modular production line to integrate bale shredding, two-stage fine shredding, uniform material distribution, controlled feeding, and briquette molding.\u003c\/span\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cspan\u003eBaled or loose biomass enters the system through a metal chain conveyor and moves into the primary biomass shredder, followed by a secondary shredder for further particle size reduction. This two-stage process prepares the material to meet the molding machine's particle size requirements instead of feeding coarse biomass directly into the pelletizer. A material splitter then balances the material flow before the feeding machine delivers a consistent supply to the biomass pelletizer for briquette production.\u003c\/span\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cspan\u003eEach processing unit features a modular design that allows it to operate independently of the stability of other units. The complete production line can also be configured with an integrated negative-pressure dust collection system to support a cleaner and safer working environment.\u003c\/span\u003e\u003c\/p\u003e\n\u003ch2\u003e\u003cspan\u003eBiomass Processing System – ToronBPS™ 200B Applications\u003c\/span\u003e\u003c\/h2\u003e\n\u003cp\u003e\u003cspan\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0710\/5291\/9023\/files\/5-1489611122.webp?v=1793385332\" alt=\"Biomass Processing System - ToronBPS™ 200B\"\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cspan\u003eThe ToronBPS™ 200B is designed for operations that convert bulky agricultural and wood residues into densified biomass briquettes for fuel and industrial feedstock applications.\u003c\/span\u003e\u003c\/p\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003e\u003cspan\u003eGreen Methanol Production\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e: Converts biomass residues into dense briquettes suitable for use as gasification feedstock in green methanol synthesis.\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003e\u003cspan\u003eHydrogen Production from Biomass\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e: Produces uniform, high-density feedstock for biomass-to-hydrogen gasification processes.\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003e\u003cspan\u003eAgricultural Residue Recycling\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e: Processes reeds, peanut straw, and similar herbaceous residues into compact briquettes.\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003e\u003cspan\u003eWaste Wood and Palm Waste Utilization\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e: Transforms waste wood and palm processing residues into briquettes for fuel or feedstock applications.\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003e\u003cspan\u003eBiomass Fuel and Power Generation\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e: Produces biomass briquettes suitable for co-firing operations and biomass boiler systems.\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003ch2\u003e\u003cspan\u003eBiomass Processing System – ToronBPS™ 200B Key Features\u003c\/span\u003e\u003c\/h2\u003e\n\u003cp\u003e\u003cspan\u003eThe ToronBPS™ 200B integrates shredding, material feeding, and briquette molding in a modular production line designed to deliver consistent biomass feedstock for gasification.\u003c\/span\u003e\u003c\/p\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003e\u003cspan\u003eBale Shredding\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e: The primary biomass shredder processes baled material directly, eliminating the need for manual bale separation before shredding.\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003e\u003cspan\u003eTwo-Stage Shredding\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e: Primary and secondary shredders work in sequence to reduce biomass to the fine particle size required by the molding machine.\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003e\u003cspan\u003eBriquetting\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e: The biomass pelletizer compresses shredded material into dense, uniform briquettes suitable for gasification feedstock.\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003e\u003cspan\u003eModular Line Design\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e: Independent processing units help limit the effect of downtime in one unit on the operation of the remaining production line.\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003e\u003cspan\u003eMaterial Splitter\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e: Balances material distribution between shredding and molding to support consistent briquette quality.\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003e\u003cspan\u003eNegative-Pressure Dust Collection (Optional)\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e: An integrated dust collection system can be added to promote a cleaner and safer operating environment.\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003ch2\u003e\u003cspan\u003eTheory and Method\u003c\/span\u003e\u003c\/h2\u003e\n\u003cp\u003e\u003cspan\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0710\/5291\/9023\/files\/eco-recycling-system-6-177110414.webp?v=1793385352\" alt=\"Biomass Processing System - ToronBPS™ 200B\"\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cspan\u003eThe two-stage shredding process progressively reduces bulky, low-density biomass through shearing rather than relying on a single size-reduction pass. The primary biomass shredder uses counter-rotating shafts to tear baled or loose material apart rather than cut it, accommodating variations in density and fiber length across reeds, straw, and wood residues. The secondary biomass shredder further reduces the material to the fine particle size required by the pelletizer. Consistent, small feedstock particles are essential for uniform compression during briquette formation.\u003c\/span\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cspan\u003eThe biomass pelletizer applies mechanical pressure to the finely shredded, uniformly fed material, forcing it through a die to produce dense briquettes. This compression substantially increases bulk density compared with loose shredded biomass, reducing the volume required for storage and transportation. The resulting briquettes also provide a more consistent, higher-energy-density feedstock for downstream gasification processes.\u003c\/span\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cspan\u003eThe modular system separates shredding, material distribution, feeding, and molding into independently operating units. This arrangement helps reduce the effect of individual equipment downtime on the rest of the production line. The material splitter also helps manage variations in flow between the shredding stages and the pelletizer, maintaining a consistent material supply to the molding stage.\u003c\/span\u003e\u003c\/p\u003e\n\u003ch2\u003eBiomass Processing System - ToronBPS™ 200B Technical Specifications\u003c\/h2\u003e\n\u003ctable class=\"table\" border=\"1\" cellspacing=\"0\" cellpadding=\"0\" width=\"639\"\u003e\n\u003cthead\u003e\n\u003ctr\u003e\n\u003cth\u003eComponent\u003c\/th\u003e\n\u003cth\u003eDescription\u003c\/th\u003e\n\u003c\/tr\u003e\n\u003c\/thead\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003eFeeding Method\u003c\/td\u003e\n\u003ctd\u003eMetal chain conveyor\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003ePrimary Reduction\u003c\/td\u003e\n\u003ctd\u003eBiomass shredder (bale shredding)\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eSecondary Reduction\u003c\/td\u003e\n\u003ctd\u003eBiomass shredder (fine shredding)\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eMaterial Handling\u003c\/td\u003e\n\u003ctd\u003eBelt conveyor, material splitter\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eFeeding to Molding\u003c\/td\u003e\n\u003ctd\u003eFeeding machine\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eMolding\u003c\/td\u003e\n\u003ctd\u003eBiomass pelletizer (briquetting)\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eDust Control\u003c\/td\u003e\n\u003ctd\u003eOptional negative-pressure dust collection\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eLine Design\u003c\/td\u003e\n\u003ctd\u003eModular, independently stable processing units\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003cp\u003eTell us what you're processing, testing, or measuring, and our team will help you find the right configuration.\u003ca href=\"https:\/\/shop.torontech.com\/pages\/contact\"\u003e Contact the Torontech team\u003c\/a\u003e for pricing and lead times. \u003c\/p\u003e","brand":"Torontech","offers":[{"title":"Default Title","offer_id":51370261774575,"sku":null,"price":100.0,"currency_code":"CAD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0710\/5291\/9023\/files\/biomass-processing-system-toronb_1.webp?v=1793385318"},{"product_id":"biomass-processing-system-toronbps-300m","title":"Biomass Processing System - ToronBPS™ 300M","description":"\u003cdiv\u003e\n\u003ch2\u003eBiomass Processing System for Gasification and Co-Firing\u003c\/h2\u003e\n\u003cp\u003eThe ToronBPS™ 300M Biomass Processing System converts agricultural and forestry waste into fine particles for gasification and biomass co-firing applications. It supports gasification plants, power generation facilities using biomass co-firing, and biomass fuel processing operations that require bulky raw materials to be processed into fine powder, pellets, or briquettes through a continuous production line. The system integrates a dual-shaft shredder, an ultrafine shredder, and optional downstream equipment for screening, drying, and molding.\u003c\/p\u003e\n\u003cp\u003eMetal chain conveyors or grab feeders transport biomass into the dual-shaft shredder, where shearing, tearing, and extrusion break down the raw material. A belt conveyor then transfers the shredded biomass to a uniform distributor, which regulates material flow before feeding it into the ultrafine shredder. This second-stage reduction produces particles measuring 5 mm or finer, making the material suitable for gasification or further processing into pellets.\u003c\/p\u003e\n\u003cp\u003eDesigned for continuous operation, the production line incorporates smart operation and maintenance (O\u0026amp;M) monitoring. Optional equipment can be integrated according to processing requirements, including a trommel screen and magnetic separator for screening and impurity removal, a drying system for reducing moisture content, and a pellet mill with a counterflow cooler for pellet production. This modular design allows the final output to meet the feedstock requirements of different gasification and co-firing processes, whether fine powder, compressed pellets, or briquettes are needed.\u003c\/p\u003e\n\u003ch2\u003eBiomass Processing System – ToronBPS™ 300M Applications\u003c\/h2\u003e\n\u003cp\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0710\/5291\/9023\/files\/eco-recycling-system-7-273829118.webp?v=1793385634\" alt=\"Biomass Processing System - ToronBPS™ 300M\"\u003e\u003c\/p\u003e\n\u003cp\u003eThe ToronBPS™ 300M is suitable for industrial operations that process agricultural residues and forestry waste into consistent particle sizes for thermal energy generation or gasification feedstock.\u003c\/p\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cdiv\u003e\n\u003cdiv\u003e\n\u003cp\u003eGasification Feedstock Preparation: Reduces biomass to 5 mm or finer for gasification processes that produce syngas or other derivative fuels.\u003c\/p\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cdiv\u003e\n\u003cdiv\u003e\n\u003cp\u003eBiomass Co-Firing at Power Plants: Prepares uniformly sized biomass for combustion alongside coal or other primary fuels in power generation boilers.\u003c\/p\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cdiv\u003e\n\u003cdiv\u003e\n\u003cp\u003eAgricultural and Forestry Waste Recycling: Converts crop residues and forestry byproducts into usable feedstock, providing an alternative to open burning or landfill disposal.\u003c\/p\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cdiv\u003e\n\u003cdiv\u003e\n\u003cp\u003eBiomass Pellet and Briquette Production: Supplies finely ground and dried biomass to a pellet mill for manufacturing biomass pellets or briquettes.\u003c\/p\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cdiv\u003e\n\u003cdiv\u003e\n\u003cp\u003eContinuous Biomass Fuel Processing: Supports production facilities that require uninterrupted processing with minimal manual intervention.\u003c\/p\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e\n\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003ch2\u003eBiomass Processing System – ToronBPS™ 300M Key Features\u003c\/h2\u003e\n\u003cp\u003eThe ToronBPS™ 300M integrates shredding, screening, drying, and optional pelletizing equipment into a modular production line designed for continuous biomass processing.\u003c\/p\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cdiv\u003e\n\u003cdiv\u003e\n\u003cp\u003eSmart Operation and Maintenance (O\u0026amp;M): Monitors production line performance to support continuous operation with minimal manual intervention.\u003c\/p\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cdiv\u003e\n\u003cdiv\u003e\n\u003cp\u003eContinuous Processing: Operates as a continuous production system rather than through batch cycles, helping maintain a steady supply of processed feedstock.\u003c\/p\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cdiv\u003e\n\u003cdiv\u003e\n\u003cp\u003eCleaner Production: Integrated dust and impurity removal helps limit particulate release and improve the purity of the processed output.\u003c\/p\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cdiv\u003e\n\u003cdiv\u003e\n\u003cp\u003eTwo-Stage Shredding: Combines a dual-shaft shredder and an ultrafine shredder to reduce biomass to 5 mm or finer.\u003c\/p\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cdiv\u003e\n\u003cdiv\u003e\n\u003cp\u003eOptional Screening and Impurity Removal: Incorporates a trommel screen and magnetic separator to remove oversized particles and ferrous contaminants.\u003c\/p\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cdiv\u003e\n\u003cdiv\u003e\n\u003cp\u003eOptional Drying System: Lowers feedstock moisture content before the material enters pelletizing operations or is used for gasification.\u003c\/p\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cdiv\u003e\n\u003cdiv\u003e\n\u003cp\u003eOptional Pelletizing with Counterflow Cooling: Combines a pellet mill and counterflow cooler to produce cooled, stable biomass pellets or briquettes.\u003c\/p\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e\n\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003ch2\u003eTheory and Method\u003c\/h2\u003e\n\u003cp\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0710\/5291\/9023\/files\/eco-recycling-system-8-133824871.webp?v=1793385634\" alt=\"Biomass Processing System - ToronBPS™ 300M\"\u003e\u003c\/p\u003e\n\u003cp\u003eThe dual-shaft shredder processes raw biomass through a combination of shearing, tearing, and extrusion instead of relying on a single cutting action. Its two counter-rotating shafts draw agricultural and forestry waste inward and process it between interlocking cutters. This mechanism breaks down fibrous materials with varying densities while reducing the wrapping and jamming issues that high-speed single-cutter systems may encounter when handling long fibers or branches.\u003c\/p\u003e\n\u003cp\u003eFollowing the initial shredding stage, the uniform distributor regulates the material flow into the ultrafine shredder. This second-stage unit further grinds the pre-shredded biomass to a particle size of 5 mm or finer. Processing material that has already been reduced in size and evenly distributed enables the ultrafine shredder to produce smaller, more consistent particles than a single-stage reduction process would achieve when handling the full-size raw material.\u003c\/p\u003e\n\u003cp\u003eWhen the optional pellet mill is installed, mechanical pressure forces the finely ground biomass through a die to form pellets. The counterflow cooler then lowers the temperature of the newly formed pellets before handling or storage. This cooling stage helps stabilize pellet structure because freshly discharged pellets are softer and more susceptible to breakage until they cool and harden.\u003c\/p\u003e\n\u003ch2\u003eBiomass Processing System - ToronBPS™ 300M Technical Specifications\u003c\/h2\u003e\n\u003ctable class=\"table\" border=\"1\" cellspacing=\"0\" cellpadding=\"0\" width=\"610\"\u003e\n\u003cthead\u003e\n\u003ctr\u003e\n\u003cth\u003eComponent\u003c\/th\u003e\n\u003cth\u003eDescription\u003c\/th\u003e\n\u003c\/tr\u003e\n\u003c\/thead\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003eFeeding Method\u003c\/td\u003e\n\u003ctd\u003eMetal chain conveyor or grab feeder\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003ePrimary Reduction\u003c\/td\u003e\n\u003ctd\u003eDual-shaft shredder (shearing, tearing, extrusion)\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eMaterial Handling\u003c\/td\u003e\n\u003ctd\u003eBelt conveyor, material splitter\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eSecondary Reduction\u003c\/td\u003e\n\u003ctd\u003eUltrafine shredder\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eScreening (Optional)\u003c\/td\u003e\n\u003ctd\u003eTrommel screen\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eImpurity Removal (Optional)\u003c\/td\u003e\n\u003ctd\u003eMagnetic separator\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eDrying (Optional)\u003c\/td\u003e\n\u003ctd\u003eDrying system\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eMolding (Optional)\u003c\/td\u003e\n\u003ctd\u003ePellet mill with distributor\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eCooling (Optional)\u003c\/td\u003e\n\u003ctd\u003ecounterflow cooler\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eDust Control\u003c\/td\u003e\n\u003ctd\u003eDust collector\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eOutput Format\u003c\/td\u003e\n\u003ctd\u003e0-60 mesh fine powder, 1-30 mm straw, biomass pellets, or biomass briquettes, depending on configuration\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eBase Particle Size (fine grinding)\u003c\/td\u003e\n\u003ctd\u003e≤5 mm\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003cdiv\u003e\n\u003cp\u003eTell us what you're processing, testing, or measuring, and our team will help you find the right configuration.\u003ca href=\"https:\/\/shop.torontech.com\/pages\/contact\"\u003e Contact the Torontech team\u003c\/a\u003e for pricing and lead times. \u003c\/p\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e","brand":"Torontech","offers":[{"title":"Default Title","offer_id":51370269343983,"sku":null,"price":100.0,"currency_code":"CAD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0710\/5291\/9023\/files\/biomass-processing-system-toronb_2.webp?v=1793385614"},{"product_id":"biomass-processing-system-toronbps-100","title":"Biomass Processing System - ToronBPS™ 100","description":"\u003cdiv\u003e\n\u003ch2\u003eBiomass Processing System for Biomethane and Alternative Fuels\u003c\/h2\u003e\n\u003cp\u003eThe ToronBPS™ 100 Biomass Processing System converts bulky agricultural residues, including straw, corn stalks, and sugarcane leaves, into finely sized particles suitable for biomethane production and alternative fuel feedstock. Designed for biogas plant operators, biomethane facilities, and alternative fuel manufacturers, the system processes baled or loose biomass into a consistent particle size without requiring manual sorting between processing stages. Torontech integrates a dual shaft shredder, a two-stage fine crushing line, and a fully enclosed dust collection system into a processing solution operated by just one to two personnel.\u003c\/p\u003e\n\u003cp\u003eBiomass enters the system through a metal chain conveyor and proceeds to the dual shaft shredder for initial size reduction. A material distribution bin regulates the flow before the shredded biomass passes through the primary and secondary fine crushing stages. This progressive reduction process delivers particles measuring 30 to 50 mm after the two-stage crushing sequence. For applications requiring finer feedstock, a third crushing stage reduces the particle size further to 1 to 5 mm.\u003c\/p\u003e\n\u003cp\u003eThe entire processing line operates within an enclosed structure equipped with a cyclone separator and dust collector that function under negative pressure. This configuration contains dust and debris generated during crushing, maintains a cleaner working environment, and helps deliver consistent output quality during continuous operation.\u003c\/p\u003e\n\u003ch2\u003eBiomass Processing System – ToronBPS™ 100 Applications\u003c\/h2\u003e\n\u003cp\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0710\/5291\/9023\/files\/eco-recycling-system-3-158493523.webp?v=1793385877\" alt=\"Biomass Processing System - ToronBPS™ 100\"\u003e\u003c\/p\u003e\n\u003cp\u003eThe ToronBPS™ 100 is designed for facilities that require uniform particle sizing of agricultural residues before feeding them into biogas digesters or alternative fuel production processes.\u003c\/p\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cdiv\u003e\n\u003cdiv\u003e\n\u003cp\u003eBiogas and Biomethane Production: Processes straw and stalks into fine particles to improve feedstock digestibility and biogas yield in anaerobic digesters.\u003c\/p\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cdiv\u003e\n\u003cdiv\u003e\n\u003cp\u003eAgricultural Residue Recycling: Reduces corn straw, wheat stalks, rice straw, and sugarcane leaves collected during crop harvesting.\u003c\/p\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cdiv\u003e\n\u003cdiv\u003e\n\u003cp\u003eAlternative Fuel and Biomass Power Generation: Prepares biomass materials for co-firing applications and biomass power plants.\u003c\/p\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cdiv\u003e\n\u003cdiv\u003e\n\u003cp\u003eLivestock Bedding and Feed Preparation: Converts bulky straw into a manageable, consistent particle size for animal husbandry applications.\u003c\/p\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cdiv\u003e\n\u003cdiv\u003e\n\u003cp\u003eComposting and Organic Waste Processing: Reduces the size of fibrous agricultural residues before composting to accelerate decomposition.\u003c\/p\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e\n\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003ch2\u003eBiomass Processing System – ToronBPS™ 100 Key Features\u003c\/h2\u003e\n\u003cp\u003eThe ToronBPS™ 100 integrates primary shredding, staged fine crushing, and dust containment in a fully enclosed processing line designed to minimize operator involvement.\u003c\/p\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cdiv\u003e\n\u003cdiv\u003e\n\u003cp\u003eExtra High Torque: The dual shaft shredder processes dense, bundled biomass, including baled straw, with reduced risk of stalling or jamming.\u003c\/p\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cdiv\u003e\n\u003cdiv\u003e\n\u003cp\u003eUltrafine Shredding: A three-stage crushing process reduces biomass particles to 1 to 5 mm for feedstock applications requiring finer material.\u003c\/p\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cdiv\u003e\n\u003cdiv\u003e\n\u003cp\u003eDust and Debris Removal: A negative-pressure cyclone separator and dust collector capture airborne particles, helping maintain a cleaner operating environment.\u003c\/p\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cdiv\u003e\n\u003cdiv\u003e\n\u003cp\u003eMaterial Distribution Bin: Regulates material flow between the shredding and crushing stages to support consistent throughput.\u003c\/p\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cdiv\u003e\n\u003cdiv\u003e\n\u003cp\u003eTwo-Stage Fine Crushing: Primary and secondary fine crushing stages progressively reduce particle size to produce more uniform material.\u003c\/p\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cdiv\u003e\n\u003cdiv\u003e\n\u003cp\u003eLow Operator Requirement: The enclosed, automated processing design requires only one to two operators.\u003c\/p\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e\n\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003ch2\u003eTheory and Method\u003c\/h2\u003e\n\u003cp\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0710\/5291\/9023\/files\/eco-recycling-system-4-971437874.webp?v=1793385876\" alt=\"Biomass Processing System - ToronBPS™ 100\"\u003e\u003c\/p\u003e\n\u003cp\u003eThe dual shaft shredder performs the initial size reduction through low-speed, high-torque shearing. Two counter-rotating shafts equipped with interlocking cutting discs draw baled or loose biomass inward and tear the material apart between the shafts. This shearing mechanism accommodates the fibrous structure and varying density of straw and stalks while minimizing the wrapping and jamming that high-speed cutters can experience when processing long, fibrous materials.\u003c\/p\u003e\n\u003cp\u003eFollowing primary shredding, the fine crushing stages progressively reduce the particle size through grinding rather than attempting a substantial reduction in a single pass. The primary fine crusher reduces the shredded biomass to an intermediate size, while the secondary fine crusher further refines the material. Each stage therefore operates within a narrower size-reduction range, supporting more consistent output. This staged processing method distributes the workload across the crushing stages and produces a more uniform particle size distribution than a single-pass system.\u003c\/p\u003e\n\u003cp\u003eThe cyclone separator and dust collector operate together under negative pressure to capture airborne dust and fine debris produced during crushing. Dust-laden air enters the cyclone separator, where centrifugal force separates heavier particles for collection. The dust collector then captures the finer remaining particulate before the air is released. By containing dust at its source, this arrangement minimizes the dispersion of airborne particles into the surrounding work area.\u003c\/p\u003e\n\u003ch2\u003eBiomass Processing System - ToronBPS™ 100 Technical Specifications\u003c\/h2\u003e\n\u003ctable class=\"table\" border=\"1\" cellspacing=\"0\" cellpadding=\"0\" width=\"605\"\u003e\n\u003cthead\u003e\n\u003ctr\u003e\n\u003cth\u003eComponent\u003c\/th\u003e\n\u003cth\u003eDescription\u003c\/th\u003e\n\u003c\/tr\u003e\n\u003c\/thead\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003eFeeding Method\u003c\/td\u003e\n\u003ctd\u003eMetal chain conveyor\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003ePrimary Reduction\u003c\/td\u003e\n\u003ctd\u003edual shaft shredder\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eMaterial Handling\u003c\/td\u003e\n\u003ctd\u003eBelt conveyor, distribution bin\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eSecondary Reduction\u003c\/td\u003e\n\u003ctd\u003ePrimary fine crushing stage\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eTertiary Reduction\u003c\/td\u003e\n\u003ctd\u003eSecondary (ultra-fine) fine crushing stage\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eDust Control\u003c\/td\u003e\n\u003ctd\u003eCyclone separator, negative pressure dust collector\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eOutput Particle Size (2-stage crushing)\u003c\/td\u003e\n\u003ctd\u003e30 to 50 mm\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eOutput Particle Size (3-stage crushing)\u003c\/td\u003e\n\u003ctd\u003e1 to 5 mm\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eOperator Requirement\u003c\/td\u003e\n\u003ctd\u003e1 to 2 operators\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003cdiv\u003e\n\u003cp\u003eTell us what you're processing, testing, or measuring, and our team will help you find the right configuration.\u003ca href=\"https:\/\/shop.torontech.com\/pages\/contact\"\u003e Contact the Torontech team\u003c\/a\u003e for pricing and lead times. \u003c\/p\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e","brand":"Torontech","offers":[{"title":"Default Title","offer_id":51370289299695,"sku":null,"price":100.0,"currency_code":"CAD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0710\/5291\/9023\/files\/biomass-processing-system-toronb_3.webp?v=1793385851"}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0710\/5291\/9023\/collections\/biomass-processing-system-toronb.webp?v=1793385142","url":"https:\/\/shop.torontech.com\/collections\/biomass-processing-system.oembed","provider":"Torontech","version":"1.0","type":"link"}